Pinch Roller Failure Analysis and Resulting Enhancement of Rebar Mechanical Properties

Reinforcing bars, popularly termed “rebars,” are used to impart tensile strength to concrete structures. Concrete has high resistance to weathering and fire and high compressive strength but almost no tensile strength, hence rebars are used to provide the latter to concrete. Property consistency along the length of rebars is an important prerequisite. When the finished product is subjected to thermomechanical treatment (TMT), proper control of rolling and water box parameters and efficient pinch rolling are needed to achieve acceptable properties. Variation of yield strength (YS) along TMT bars from the front to back end has been observed within the same heat treatment. In the presented investigation, it was observed that pinch rolling ineffectiveness is the main reason for the poor mechanical properties at the back end. The pinch roller was unable to support the back end of the TMT bars properly to maintain the speed and tension of the bars, resulting in nonuniform cooling of the back end through the water box and subsequent mechanical property failure. Due to the substandard material of the pinch roller, it was unable to hold the back end of the bar properly. Based on analysis of the roller it was concluded that it failed due to improper microstructure, resulting in inadequate hardness and toughness for the stringent operating conditions. AISI H13 is a better material to use in such high-service-temperature conditions. Moreover, proper heat treatment is needed to achieve adequate hardness and microstructure properties. After proper heat treatment of pinch rollers, their service life was increased twofold, minimizing the YS variation along the rebars.     

Fragmentation and film growth in supersonic nanoaggregate aerosol deposition

Aerosol deposition with gas phase-synthesized chain-like nanoaggregates can yield dense coatings from the impaction of particles on a substrate; however, dense coating formation is not well understood. Here, we study coating consolidation at the single nanoaggregate level. Flame spray pyrolysis-made tin oxide nanoaggregates are mobility (size) filtered, accelerated through a de Laval nozzle, and impacted on alumina substrates. TEM images obtained from low velocity collection and supersonic deposition are compared via quantitative image analysis, which reveals that upon supersonic impact nanoaggregates fragment into smaller aggregates. This suggests that fragmentation is a key step in producing coatings denser than the depositing nanoaggregates themselves. We supplement experiments with detailed particle trajectory calculations, which show that the impact energies per atom during nanoaggregate deposition are below 0.2 eV/molecule. These results suggest that fragmentation can only occur at locations where nanoaggregates bonded by van der Waals and capillary interactions.     

Headspace Volatile Oxylipins of Eastern Himalayan Moss Cyathophorella adiantum Extracted by Sample Enrichment Probe

Cyathophorella adiantum (Griff.) M. Fleisch. (Division-Bryophyta, Family-Daltoniaceae), an Eastern Himalayan moss was studied for the first time to identify the volatiles derived from cellular and membrane bound fatty acids. A high capacity sample enrichment probe (SEP) was used for extraction of headspace volatile (HSV) molecules followed by GC–MS analysis. Different short-chain oxylipins like alkenes, alkanes, saturated and unsaturated alcohols, saturated and unsaturated aldehydes, ketones were identified along with free and esterified fatty acids, cyclo compounds and some by-products of secondary metabolites. Fatty acid analysis of neutral lipids (NL) and phospholipids (PL) of this plant exhibits the predominance of C16 and C18 fatty acids. It also reveals some interesting information that might indicate the possible fatty acid precursors for volatile generation and their sources in this plant.     

Transcritical CO2 Heat Pump Dryer: Part 1. Mathematical Model and Simulation

In this study, a mathematical model and simulation code has been developed to investigate the performance of a transcritical CO₂ heat pump dryer. The model takes into account detailed heat and mass transfer and pressure drop phenomena occurring in each component of the system. To take care of the variable heat transfer properties, the heat exchanger components were divided into several infinitesimal segments to examine the state, heat and mass balance and pressure drop for both refrigerant and air, and hence accurate results are expected. In Part 2 of the article, the model developed has been validated with experimental data and then the model was used to investigate effects of important operating parameters on the performance.     

Design and fabrication of thermoelectric waste heat reutilization system—possible industrial application

The current article discussed the detail design and development of an experimental test rig to derive usable energy by utilizing the waste heat energy through a heat exchanger made of Bi₂Te₃ material. The accuracy including the efficiency of the fabricated device is demonstrated further by verifying the associated parameter through a simulation model (commercial finite element package, ANSYS 15.0). To imitate the waste hot air from the industry is achieved via a heat gun and fed to the test rig for the generation of thermoelectric power. The simulation model accuracy has been demonstrated by juxtaposing the associated experimental data and computational readings. Subsequently, the feasibility and optimum range of design parameters are established by comparing the experimental and the simulation data (triggered temperature difference, voltage output, and heat flux) generated at the interface of the thermoelectric power generators. In addition, the coefficient of determination (R²) value has been evaluated statistically and verified with the current experimental results for the demonstration of the relevancy. The statistical study shows the existence of the correlation between the current experimental and the simulation model. Also, the experimental result indicates the possible implementation of the newly developed system for the recovery from the waste heat either the automobile exhaust or any other kind of dissipated heat from the industries.     

Extended exploiting modification direction based steganography using hashed-weightage Array

Multimedia Tools and Applications - Steganography is the method of hiding secret message information in various cover media like text, image, audio, video and others without raising suspicion to...     

Natural refrigerant-based subcritical and transcritical cycles for high temperature heating

Theoretical analyses of subcritical/transcritical heat pumps using four natural refrigerants, carbon dioxide, ammonia, propane and isobutane have been carried out for high temperature heating applications at different heating outlet temperatures and heat sources using computer models. The compressor discharge pressures have been optimized for transcritical and subcritical (with near critical operation of condenser) cycles. Results show that for subcritical heat pumps, use of subcooling is efficient for heating applications with a gliding temperature. Results also show that although propane yields better coefficient of performance (COP) in low temperature heating applications, ammonia performs the best in high temperature heating applications. Finally, design aspects of major components of all the four heat pumps for high temperature heating have been discussed, particularly with reference to suitability of available lubricants to the newly evolved operating conditions.