Heat and Fluid Flow in an Optical Switch Bubble

The Agilent all-optical bubble switch uses bubbles in an organic fluid index matched to a silica planar lightwave circuit. The bubble is created and sustained by heaters that are deposited on an attached silicon substrate. Testing of the bubble shows how heater power and ambient pressure affect bubble shape, size, and optical reflection characteristics. Heat and fluid flow in the bubble were modeled in 2D and 3D using the homogeneous bubble model in the Flow3D modeling software. Fluid condensing on the trench wall causes a dimple on the bubble and hence nonoptimum optical reflection. To aid understanding, the bubble, silica walls, and heaters were also modeled as a thermal resistance network. Because the pressure drop across the bubble wall is fixed, the bubble size is determined by P_res/DeltaT_t , where P_res is the heater power and DeltaT_t is the temperature difference between the bubble and the substrate. Heating the trench walls beyond the bubble temperature with heaters located underneath the trench wall will dry out the trench wall and give a stable optical reflection. As DeltaT_t approaches zero, a bubble is sustained without any heater power and with zero fluid flow. This "static" bubble provides for a very stable optical reflection     

Friction welding of polyamides

Results from different experiments on friction welding are used to characterize the behavior of polyamide over a wide range of welding conditions. Several types and grades of polyamide were joined using the vibration and spin welding processes. The quality of the welds was evaluated by short time tensile tests and microscopy. In addition to the geometry of the parts being joined, the process parameters and the material were found to affect the quality of the weld, so that associated with each application is a different set of optimum welding parameters.