Effects of compatibilizer type and rubber‐wood sawdust content on the mechanical,morphological, and thermal properties of PVC/LDPE blend

This article aimed to investigate the mechanical, morphological and thermal properties of PVC/LDPE blend with and without the addition of compatibilizers. The effects of LDPE content, compatibilizer type and rubber‐wood sawdust loading on the properties of the blend were evaluated. The experimental results suggested that as the LDPE content was increased the mechanical properties of PVC‐LDPE blend progressively decreased due to poor interfacial adhesion. The continuity and compatibility between PVC and LDPE phases could be improved through three different types of compatibilizers which included chlorinated polyethylene (CPE) poly(methyl‐methacrylate‐co‐butyl acrylate) (PA20) and poly(ethylene‐co‐methacrylate) (Elvaloy). The PA20 was found to be the most suitable compatibilizer for the blend. A radical transfer reaction was proposed in this work to explain the structure and thermal changes of the PVC in PVC‐LDPE blend. The decomposition temperature of PVC in the blend decreased with the loading of the PA20 and the wood sawdust. As the sawdust content was increased the tensile and flexural moduli increased with considerable decreased in the tensile, flexural and impact strength, a slight improvement being achieved if the PA20 was incorporated in the composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 598–606, 2006     

Average mixing torque,tensile and impact properties,and thermal stability of poly(vinyl chloride)/sawdust composites with different silane coupling agents

Unique explanations are given to describe changes in the mixing torque and tensile and impact properties of poly(vinyl chloride) (PVC)/wood sawdust composites affected by various types and concentrations of silane coupling agents. Concentrations of 0.5–1.0 and 1.5 wt % coupling agent are recommended for the optimization of the tensile and impact properties of the composites, respectively. Changes in the tensile and impact properties of the composites with a low sawdust content were more sensitive to the addition of silane coupling agents than those with a high sawdust content. KBM603 was suitable for improving the tensile properties, whereas KBE603 is recommended for high impact resistance of the composites. The differences in the mechanical and thermal properties of the PVC/sawdust composites were dependent on the characteristics of the functional groups in the silane coupling agents used, such as hydrophilic level, number of functional groups, self‐condensation reaction, and effectiveness of the hydrolysis reaction. Silane coupling agents above 1.0 wt % resulted in an increase in polyene sequences in the PVC structure. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 213–221, 2005     

Effect of wood sawdust content on rheological and structural changes,and thermo‐mechanical properties of PVC/sawdust composites

The use of untreated sawdust as a filler in poly(vinyl chloride) (PVC) was examined—the effects of sawdust content on structural and thermal changes, and rheological and mechanical properties being of main interest. The results revealed that the torque and die entrance pressure drop values during mixing were independent of sawdust particles up to 23.1 wt%. The extrudate swell monotonically decreased up to 33.3 wt% sawdust content. Smooth wood‐like texture with controllable size of the extrudate could be obtained at a sawdust content greater than 33.3 wt%. Tensile, impact, flexural and hardness properties of the PVC/sawdust composites considerably decreased with up to 16.7 wt% sawdust content before leveling off for higher sawdust loadings. The composites having sawdust higher than 16.7 wt% showed a benefit of cost savings. The decreases in the mechanical properties of PVC with sawdust are explained in association with the presence of moisture, interfacial defects between fibre and polymer, and fibre dispersions in the PVC matrix. Thermal degradations of PVC in PVC/sawdust composites were evidenced by a decrease in decomposition temperature and an increase in polyene sequences, which were caused by Cl cleavage due to strong hydrogen bonds of fibre–PVC molecules. The maximum of tanδ transition and the glass transition temperature were found to improve with sawdust content as a result of re‐formation of hydrogen bonds between the macromolecules of the fibre and the polymer. The overall results in this work suggest that the properties of PVC/sawdust composites were strongly influenced by sawdust content up to 16.7 wt%. Beyond this value the effect of sawdust content on the properties was comparatively small. Copyright © 2003 Society of Chemical Industry     

Effects of cross‐section design and loading direction on the creep and fatigue properties of wood/PVC composite beams

The creep and fatigue properties of two wood/poly(vinyl chloride) (WPVC) composite beams were studied under flexural and cyclic deformations. The effects of cross‐section design and load direction were the main interests. The weight ratio of the wood and PVC compound used was 1:1, and the composites were produced by using an industrial‐scale twin‐screw extruder. In creep testing, the changes in WPVC beam displacement for the edgewise and flatwise directions increased with time. The WPVC composite with a greater size (thickness) and number of cores had the higher creep resistance. Testing a WPVC composite in the flatwise direction gave less time‐dependence than testing in the edgewise direction. The recommended applied loads for optimum creep resistance of the WPVC specimens were found to be 20 and 30% of the ultimate load to failure, depending on the size and number of cores for the cross‐section used. In fatigue testing, the number of cycles to failure for both WPVC composite specimens tested in the flatwise direction was greater than that for testing in the edgewise direction. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Effect of moisture content on mechanical properties,thermal and structural stability and extrudate texture of poly(vinyl chloride)/wood sawdust composites

Mechanical properties and thermal and structural changes of poly(vinyl chloride) (PVC)/wood sawdust composites were assessed with respect to the effect of moisture content, varying from 0.33 to 3.00 % by weight in the composite, for three different wood sawdust contents. The swell ratio and texture characteristics of the composite extrudates were also evaluated. Unique explanations were given to describe changes in the composite properties in terms of molecular interactions between PVC, cellulosic sawdust and moisture, such as dipole–dipole interactions, interfacial defects and bonding, fibre swelling, and moisture evaporation. The results suggest that at low moisture content the tensile modulus decreased and elongation at break of the composites increased with moisture content, the effect being reversed for high moisture content. Tensile strength decreased with increasing moisture content up to 1–2 %, and then unexpectedly increased at higher moisture contents. The effect of moisture content on flexural properties of the composite was similar to that on tensile properties. Impact strength of the composites was considerably improved with moisture content at low sawdust contents (16.7 wt%), and was independent of the moisture content at higher sawdust contents (28.6 and 37.5 wt%). A decrease in decomposition temperature with an increase in polyene content was evidenced with increasing moisture content, while the glass transition temperature did not change with varying moisture content. The extrudate swell ratio increased with the shear rate but remained unaffected by moisture content. The bubbling and peeling‐off in the composite extrudate occurred as a result of the evaporation of water molecules and the application of a high shear rate. Copyright © 2004 Society of Chemical Industry     

On adhesion mechanisms and interfacial strength in acrylonitrile–butadiene–styrene/wood sawdust composites

Adhesion mechanisms and interfacial strengths of acrylonitrile–butadiene–styrene (ABS) copolymer/wood sawdust composites containing two different silane coupling agents [3-Methacryloxypropyl trimethoxysilane (KBM503) and N-2(aminoethyl)3-aminopropyl trimethoxysilane (KBM603)] were studied using the Fourier Transform Infrared (FTIR) technique and mechanical testing. The results suggested that increasing wood sawdust content tended to increase the modulus of the composites, but decreased the strength of the composites. Concentrations of 1.0 wt% KBM503 and 0.5 wt% KBM603 were recommended for the optimization of the mechanical properties of the composites, respectively. Up to the recommended dosages, KBM603 was more effective in terms of the improved interfacial strength of the composites. The adhesion mechanism performed by KBM503 involved dipole–dipole interaction at the ABS/sawdust interface, whereas that by KBM603 was associated with covalent chemical bonds at the interface. The improved interfacial strength of the composites was reduced by the increased amounts of wood sawdust particles.     

Effects of UV weathering and a CeO2‐based coating layer on the mechanical and structural changes of wood/PVC composites

Composite samples (WPVCs) of poly(vinyl chloride) (PVC) and wood flour were prepared in the PVC:wood weight ratio of 1:1, and the mechanical and structural changes of the composites were assessed in terms of UV aging time and condensation temperature. Acrylic coating containing cerium dioxide as a UV absorber was used for moderation of the mechanical and structural changes of PVC in the WPVC composites. The experimental results indicated that the tensile and flexural properties of the composites monotonically decreased when the aging time was increased, the effect being more pronounced at high condensation temperatures. It was observed that the polyene and yellowness indexes of the WPVC composites increased with UV aging time. The hydrophilicity of the WPVC was quantified by contact angle results and found to increase with increasing UV aging because of hydrogen bonding between ? OH groups on the wood surfaces and water molecules. The acrylic coating containing CeO₂ proposed in this work was sufficiently effective for maintaining the levels of hydrophilicity and mechanical properties of the WPVC composites. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers     

Effect of molecular structure on extrudate swell behavior for different thermoplastic melts in an electro‐magnetized die

The extrudate swell ratio of five different thermoplastic melts flowing in a constant shear rate rheometer having a capillary die with and without application of magnetic field was studied. The effects of the magnetic flux direction and density, die temperature, and wall shear rate on the extrudate swell and flow properties were investigated. The experimental results suggested that an increasing wall shear rate increased the swelling ratio for the polystyrene (PS), LLDPE, and PVC melts, but the opposite effect was observed for the ABS and PC melts. The extrudate swell ratio for the PS, ABS, PC, and LLDPE melts decreased with increasing die temperature, the effect being reversed for the PVC melt. Thermoplastic melts having high benzene content in the side‐chain and exhibiting anisotropic character were apparently affected by the magnetic field, the extrudate swell ratio increasing with magnetic flux density. The effect of the magnetic field on the extrudate swell ratio decreased in the order of PS → ABS → PC. The extrudate swell ratio for the co‐parallel magnetic field system was slightly higher than that for the counter‐parallel magnetic field system at a high magnetic flux density. POLYM. ENG. SCI., 47:270–280, 2007. © 2007 Society of Plastics Engineers.     

Effects of cross section design and testing conditions on the flexural properties of wood/PVC composite beams

Highly filled wood/poly(vinyl chloride) (WPVC) composites were manufactured in five different cross sections by using an industrial‐scale twin‐screw extruder. The flexural properties of such composites were evaluated, with the effects of sample direction, span length, and rate of loading also being taken into account. The experimental results suggested that the cross section design of WPVC composite products had a significant effect on the flexural properties. Better flexural properties were obtained when testing the WPVC composites in an edgewise loading direction. The findings of this work suggested that a low number of hollow cores with thick flanges and webs should be used to obtain a composite with better flexural properties. The WPVC composite with low density was observed to exhibit lower flexural strength, and the rate of loading had a marginal effect on the flexural properties of the composites. The minimum L/d ratios of the WPVC beam to be used for steady flexural properties were 10 in the edgewise direction and 16 in the flatwise direction. J. VINYL ADDIT. TECHNOL, 2010. © 2009 Society of Plastics Engineers     

Stabilizations of molecular structures and mechanical properties of PVC and wood/PVC composites by Tinuvin and TiO2 stabilizers

Three different UV stabilizers, 2‐(2H‐benzotriazol‐2‐yl)‐4,6‐ditertpentylphenol (Tinuvin XT833), 2‐(2H‐benzotriazol‐2‐yl)‐p‐cresol (Tinuvin P), or rutile–titanium dioxide (TiO₂) were incorporated into poly(vinyl chloride) (PVC) and wood/PVC (WPVC) composite, and mechanical and physical properties and photostabilities were monitored. The polyene and carbonyl sequences of PVC increased with UV weathering time and with presence of wood flour. The yellowness index increased because of polyene and carbonyl productions, whereas the brightness increased because of the photobleaching of lignin in wood. The photostabilities of PVC and WPVC could be improved through the use of UV stabilizers. Tinuvin P was recommended in this work as the most effective stabilizer for PVC and WPVC composites. The stabilization effect was interfered by presence of wood particles. The mechanical property changes corresponded well to the structural changes under UV for neat PVC. For WPVC composites, the presence of wood particles played more significant effect on the mechanical properties during UV aging than the UV stabilizer. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers