Predicting the Life Span of Dies Used for Soft Magnetic Core Motors

This paper describes a method of predicting the life span of the dies used in motor manufacture from soft magnetic composites (SMCs). In the present study, a clawtooth motor was used. The method involves performing a stress analysis of a die followed by fatigue testing of test pieces. In the analysis, the SMC was assumed to be in powder form and its yield function was derived by a simple method. In addition to the analysis, we describe a simpler and more effective method in which the properties of the SMC are treated as boundary conditions. In the fatigue tests, we used test pieces that simulated the shape and construction material of the die. To predict the life span of the die, we evaluate the SN diagram, which represents the relationship between the maximum stress and fatigue life with respect to the stress generated in the die. The life expectancy of a new die, which is about 100 cycles of use, is found to agree substantially with its actual life. Furthermore, we explain how to extend the life span of a die to the targeted life span, namely, more than 200,000 cycles of use, by changing its shape to reduce stress.     

Development of new‐type outdoor termination using composite insulator with SF6 gas: Commercial use for 77‐kV transmission lines and development for 154‐kV XLPE cable

Recently, composite insulators have been increasingly employed mainly for economic reasons. We have developed a new type of outdoor termination using a composite insulator, which can be installed horizontally on a steel tower in order to reduce the construction cost. In this outdoor termination, SF₆ gas is filled in the composite insulator and a cold shrinkable premolded rubber unit is applied instead of the combined use of a rubber‐molded stress relief cone, epoxy resin insulator and spring unit. The application of the composite insulator, SF₆ gas and cold shrinkable premolded rubber unit reduces the total weight and makes it possible to install the termination horizontally on the tower. The new‐type outdoor termination for 77‐kV XLPE cable has already been applied in commercial use and enabled a reduction of the construction costs for power transmission lines. A 154‐kV new‐type outdoor termination has been developed and its initial electrical tests were successfully completed. This paper describes the design and performance of both 77‐kV and 154‐kV new‐type outdoor termination, and a follow‐up survey of the 77‐kV new termination in a commercial use. © 2007 Wiley Periodicals, Inc. Electr Eng Jpn, 159(4): 18– 26, 2007; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20511     

Fischer–Tropsch synthesis in slurry-phase reactors over Mn- and Zr-modified Co/SiO2 catalysts

Fischer–Tropsch (F–T) synthesis was carried out in a gas-flowed slurry-phase reaction system over Mn- and Zr-modified Co/SiO₂ catalysts. A 0.5 L stirred tank slurry reactor (STSR) was used for catalyst screening and a 12.5 L slurry bubble column reactor (SBCR) was used for trial pilot operation. While using the 0.5 L reactor for catalyst screening, Co supported on the SiO₂ with an average pore size of 10 nm showed a high catalytic performance for the F–T synthesis due to the suitable Co particle size in the catalyst. Zr promoter improved the activity and Mn promoter improved the stability of Co/SiO₂ catalyst for the F–T synthesis. H₂-TPR profiles indicated that Zr and Mn promoters improved the reduction degree of Co₃O₄ particles (on SiO₂ surface) to Co⁰ active species in H₂ flow at low temperature. While using the 12.5 L reactor for trial pilot operation over Mn–Zr–Co/SiO₂ catalyst, the space-time yield (STY) of C₅₊ hydrocarbons (liquid fuel) showed almost the same values when various solvents (n-C₁₆H₃₄, n-C₁₄H₃₀, diesel from petrol station, F–T crude oil) were used. Diesel and F–T crude oil are suitable for using in a large-scaled F–T synthesis plant owing to the low prices. Mn–Zr–Co/SiO₂ catalyst achieved a STY of C₅₊ hydrocarbons larger than 1000 g-C₅₊ kg-cat^? 1 h^? 1 in the 12.5 L reactor. The production capacity of liquid fuel from the 12.5 L reactor reached to 15.6 L per day (assumed for 24 h continuous operation). The stirring was very important for the F–T synthesis both reaction in the 0.5 L reactor and reaction in the 12.5 L reactor. The shape of slurry reactor also influenced the CO conversion for the F–T synthesis: reaction in the 12.5 L SBCR gave a higher CO conversion than that of reaction in the 0.5 L STSR (at the same W/F value under the same stirring speed) because the slender column reactor (SBCR) extended the residue time of reaction gas in the slurry-phase containing catalyst.     

Hand-mirror cells acute lymphoblastic leukemia (L3)

To our knowledge, this report represents the first confirmed case in Japan of a 15-year-old boy with acute lymphoblastic leukemia (ALL).L3 with hand-mirror cells (HMC) in the bone marrow. HMC lymphoid leukemia is an unusual variant of ALL in which the bone marrow lymphoblasts manifest distinctive hand-mirror morphologic features. HMC lymphoblast is characterized by an asymmetric foot-like cytoplasmic process that extends from the portion of the cell, thus giving it the light-microscopic appearance responsible for its name. Besides ALL, HMC has been reported in acute myeloblastic leukemia (AML), blastic crisis of chronic myelogenous leukemia, non-Hodgkin's lymphoma, and infectious mononucleosis. HMC has been reported to be prevalent in ALL.L1 and L2 as compared with L3.     

Involvement of the adrenal glands and testis in gap junction formation via testosterone within the male rat anterior pituitary gland

We investigated the influence of testicular and adrenal androgens on the presence of gap junctions between folliculo‐stellate cells in the anterior pituitary glands of 60‐day‐old Wistar‐Imamichi strain male rats. The animals were separated into six groups: Group A served as the controls and had free access to a normal diet and water, Group B was given a normal diet and 0.9% NaCl for their drinking water as the controls of adrenalectomized groups, Group C was castrated, Group D was adrenalectomized, Group E was both castrated and adrenalectomized, and Group F was also both castrated and adrenalectomized. In addition, the animals of Group F were administered a dose of testosterone that is known to produce high physiological levels of the hormones in plasma. Five rats from each group were sacrificed 1, 2, 3, 4, 5, 6, and 7 days after their respective operation, and the anterior pituitary glands were removed and prepared for observation by transmission electron microscopy. We quantified the number of follicles and gap junctions and calculated the rate of occurrence as the ratio of the number of gap junctions existing between folliculo‐stellate cells per intersected follicle profile. Simultaneous removal of adrenal glands with castration resulted in a significantly decrease in the number of gap junctions, whereas the administration of testosterone to these rats compensated for this change. These observations indicate that the preservation of gap junctions between folliculo‐stellate cells is mainly dependent on androgens from both the testes and adrenal glands in adult male rats. Microsc. Res. Tech., 2012. © 2012 Wiley Periodicals, Inc.     

Mutational analysis of the metabolism of 2,6-naphthalenedisulfonate by Pigmentiphaga sp. NDS-2

The metabolism of 2,6-naphthalenedisulfonate (26NDS) by Pigmentiphaga sp. NDS-2 was analyzed by isolating a mutant (NDS2-002) which slowly grew on a minimal medium containing 26NDS as the sole source of carbon. Liquid chromatography/mass spectrometry (LC/MS) analysis of metabolic intermediates in this strain revealed that 5-sulfosalicylate (5SSA) is accumulated during the degradation of 26NDS. To analyze the lower metabolic pathway, a mutant strain NDS2-008, which could not grow either on 26NDS, 5SSA or gentisate, but could on succinate as the carbon source, was isolated. When the resting cells of NDS2-008 were incubated with 5SSA or gentisate, a substance deduced to be maleylpyruvate (Zhou et al., J. Bacteriol., 183, 700-708, 2001) was commonly detected upon HPLC analysis. These results suggest that Pigmentiphaga sp. NDS-2 degrades 26NDS via 5SSA, gentisate and maleylpyruvate as intermediates.     

Phase relations in the Fe-Pu-U ternary system

An isothermal section of the Fe-Pu-U ternary system at 650 °C was assessed in a previous study. In the present study, the predictions of the phase relations in the Fe-Pu-U system to higher and lower temperatures were performed by applying the interaction parameters determined at 650 °C. Differential thermal analysis (DTA) for the Fe-Pu-U alloys was also carried out to confirm the phase relations in the temperature region of 500 to 800 °C. Both results agreed well. On the basis of the predicted ternary phase diagram, the phase relations for a region surrounded by Fe₂Pu, Fe₂U, U, and Pu were described by a reaction scheme and a projection of the liquidus surface.     

Development of virtual and real-field construction management systems in innovative, intelligent field factory

In this study, we proposed a concept of virtual and real-field construction management systems (VR-Coms), which is integrated with virtual construction simulation, planning, scheduling, and performance management systems to evaluate productivity and safety in virtual simulated and real-field constructions. And, we built up a computational environment to develop the VR-Coms. The VR-Coms offer supporting modules for learning and discovering solutions with objective to manage construction at right speed with improved humanware and constructability. The configuration of VR-Coms is described. This paper also shows an application of agent theory to construction management.