Analysis of the hazards for the molten cuprous chloride pouring operation in an industrial hydrogen production facility

An analysis is reported of a design for a local exhaust ventilation system for the molten cuprous chloride pouring station in an industrial plant. Heat recovery from molten cuprous chloride is a key process within the copper–chlorine (Cu–Cl) cycle of thermochemical water splitting for hydrogen production. Because of particulate matter, dust, and vapors emitted by the molten salt, an effective and safe design is crucial. The design process involves calculating duct diameters to provide the desired duct air velocity through the system. The static pressure is evaluated so that the fan size can be determined. An adequate supply of makeup air must be provided to replace the air exhausted through the ventilation system. The economics of the ventilation system and ways to protect employee health, as well as minimize the costs associated with exhaust ventilation, are also described. Copyright © 2011 John Wiley & Sons, Ltd.     

A bi-objective possibilistic programming model for open shop scheduling problems with sequence-dependent setup times, fuzzy processing times, and fuzzy due dates

We are concerned with an open shop scheduling problem having sequence-dependent setup times. A novel bi-objective possibilistic mixed-integer linear programming model is presented. Sequence-dependent setup times, fuzzy processing times and fuzzy due dates with triangular possibility distributions are the main constraints of this model. An open shop scheduling problem with these considerations is close to the real production scheduling conditions. The objective functions are to minimize total weighted tardiness and total weighted completion times. To solve small-sized instances for Pareto-optimal solutions, an interactive fuzzy multi-objective decision making (FMODM) approach, called TH method proposed by Torabi and Hassini, is applied. Using this method, an equivalent auxiliary single-objective crisp model is obtained and solved optimally by the Lingo software. For medium to large size examples, a multi-objective particle swarm optimization (MOPSO) algorithm is proposed. This algorithm consists of a decoding procedure using a permutation list to reduce the search area in the solution space. Also, a local search algorithm is applied to generate good initial particle positions. Finally, to evaluate the effectiveness of the MOPSO algorithm, the results are compared with the ones obtained by the well-known SPEA-II, using design of experiments (DOE) based on some performance metrics.     

Role of Grafting on Particle and Film Morphology and Film Properties of Zero VOC Polyurethane/Poly(meth)acrylate Hybrid Dispersions

Hybrid waterborne dispersions of polyurethane (PU)/poly(meth)acrylic are widely applied in coating and adhesive products, as well as in many other applications. The synergetic performance of the two component polymers is highly dependent on the ability to control the PU and (meth)acrylic network structure. In this work, the effect of grafting and the impact of macromolecular architecture on the particle and film morphology as well as on the properties of PU/(meth)acrylic hybrid films is investigated. It is shown that with grafting, the absolute molar mass distribution (MMD) is shifted toward higher values as the low molar mass PU chains become incorporated in the (meth)acrylic polymer network. Furthermore, by using different types of functional monomers, the nature of the MMD can be altered. Using transmission electron microscopy (TEM) analysis, it is demonstrated that more homogeneous particle and film morphologies are obtained in the case of grafted hybrids. Finally, the impact of network structure on tensile strength is outlined highlighting that grafted polymer films have higher Young's modulus and strain hardening than the non‐grafted ones.     

Study of Reaction Between Slag and Carbonaceous Materials

The chemical interaction of a typical slag of EAF with three different carbon sources, coke, rubber-derived carbon (RDC), coke-RDC blend, was studied in atmospheric pressure at 1823 K (1550 °C). Using an IR-gas analyzer, off-gases evolved from the sample were monitored. While the coke-RDC blend exhibited the best reducing performance in reaction with molten slag, the RDC sample showed poor interaction with the molten slag. The gasification of the coke, RDC, and coke-RDC blend was also carried out under oxidizing conditions using a gas mixture of CO₂ (4 wt pct) and Ar (96 wt pct) and it was shown that the RDC sample had the highest rate of gasification step \( C_{0} \mathop{\longrightarrow}\limits{{k_{3} }}{\text{CO}} + nC_{\text{f}} \) (11.6 site/g s (×6.023 × 10²³/2.24 × 10⁴)). This may be attributed to its disordered structure confirmed by Raman spectra and its nano-particle morphology observed by FE-SEM. The high reactivity of RDC with CO₂ provided evidence that the Boudouard reaction was fast during the interaction with molten slag. However, low reduction rate of iron oxide from slag with RDC can be attributed to the initial weak contact between RDC and molten slag implying that the contact between carbonaceous matter and slag plays significant roles in the reduction of iron oxide from slag.     

Link State Routing Based on Compressed Sensing

In table routing protocols such as link state routing, every node in the network periodically broadcasts its link state and the state of its neighbors. These routing updates result in the transmission of a large number of packets. Some of these packets contain correlated or even redundant data which could be compressed if there is central management in the network. However, in autonomous networks, each node acts as a router, in which case central coordination is not possible. In this paper, compressed sensing is used to reduce routing traffic overhead. This can be done at nodes which have greater processing capabilities and no power consumption limitations such as backbone nodes in wireless mesh networks. A method is proposed to select a subset of nodes and thus a subset of links to probe their state. The sensed states are encoded to generate a low dimension sampled vector. This compressed link state vector is broadcast to the entire network. Nodes can then reconstruct link states from this vector using side information. Performance results are presented which demonstrate accurate anomaly detection while adapting to topology changes. Further, it is shown that a proper choice of weighting coefficients in the sampling process can improve detection performance.     

Essential oils to control Botrytis cinerea in vitro and in vivo on plum fruits

BACKGROUND: The consequence of misusing chemical biocides in controlling pests and diseases has drawn the attention of policy makers to the development of methods potentially available in nature for this purpose. In the present study the inhibitory effects of black caraway, fennel and peppermint essential oils against Botrytis cinerea were tested at various concentrations in vitro and in vivo. RESULTS: The in vitro results showed that the growth of B. cinerea was completely inhibited by the application of black caraway and fennel oils at concentrations of 400 and 600 µL L^?1 respectively. The in vivo results indicated that black caraway, fennel and peppermint oils at all applied concentrations inhibited B. cinerea growth on plum fruits compared with the control. In addition, all three oils at higher concentrations showed positive effects on fruit quality characteristics such as titrable acidity, total soluble solids, carbohydrate content, pH and weight loss percentage. Thus the oils inhibited the infection of plum fruits by B. cinerea and increased their storage life. CONCLUSION: This research confirms the antifungal effects of black caraway, fennel and peppermint essential oils both in vitro and in vivo on plum fruits postharvest. Therefore these essential oils could be an alternative to chemicals to control postharvest phytopathogenic fungi on plum fruits. Copyright © 2012 Society of Chemical Industry     

Antimicrobial spectrum activity of bacteriocinogenic Staphylococcus strains isolated from goat and sheep milk

Bacteriocins have attracted great attention as potential alternatives to antibiotics and chemical food additives. In the present study, 243 Staphylococcus isolates from milk samples (n = 110) of goat and sheep herds located in Fars province, Iran, were screened for antimicrobial substance production. Twenty-eight isolates showed an antagonistic activity against the indicator strain Micrococcus luteus ATCC 4698. The susceptibility of all antimicrobial substances to proteolytic enzymes allowed us to consider them as bacteriocin-like inhibitory substances (BLIS). The term BLIS is applied to uncharacterized proteinaceous antimicrobials produced by gram-positive bacteria. Based on molecular identi?cation methods, the isolates belonged to the species Staphylococcus chromogenes, Staphylococcus epidermidis, Staphylococcus haemolyticus, Staphylococcus pseudintermedius, Staphylococcus aureus, and Staphylococcus agnetis. Pulsed-?eld gel electrophoresis revealed a high level of genotype diversity among the Staph. chromogenes isolates. All of the isolates harbored nukA or bsaA2 genes, suggesting that their BLIS were related to nukacin or Bsa. The antimicrobial compounds from test strains were not effective against gram-negative pathogens, including Salmonella enterica serovar Typhimurium, Escherichia coli O157:H7, and Klebsiella pneumonia as well as the indicator mold Aspergillus fumigatus. All the gram-positive targets, including Bacillus cereus, Listeria monocytogenes, Enterococcus faecalis Ef37 (a tyramine-producer strain), Lactobacillus saerimneri 30a (a histamine-producer strain), and methicillin-resistant Staph. epidermidis, were inhibited by the Staph. chromogenes isolates. Staphylococcus haemolyticus 4S12 was able to inhibit the majority of gram-positive bacteria. Listeria monocytogenes strains were the only indicators sensitive to the antimicrobial agents produced by Staph. agnetis 4S97B. The other Staphylococcus strains were ineffective on all the organisms tested. Based on their inhibitory capacities, the BLIS produced by the Staph. chromogenes isolates seem to be interesting candidates for developing novel antimicrobial agents.     

Expandable styrene/methyl methacrylate copolymer: Synthesis and determination of VOCs by combined thermogravimetry/differential thermal analysis‐gas chromatography/mass spectrometry

Parts cast of metals using expandable polystyrene foams may have an unacceptable amount of surface defects, such as lustrous carbon. The use of foams made of styrenic/acrylic copolymers can improve the quality of foam molds and metal parts made using such molds. Lost foam copolymer was synthesized by suspension copolymerization of styrene and methyl methacrylate. The polymerization was carried out in the presence of blowing agents. The decomposition products of lost foam beads were studied by a method composed of the thermogravimetry/differential thermal analysis (TG/DTA) and gas chromatography/mass spectrometry (GC/MS). With these systems, the TG/DTA data can be combined with a GC separation and MS identification methods. This combined method improves the analysis of the decomposition products of lost foam beads and enables the precise identification of the amount and the nature of volatile organic compounds (VOCs) trapped during suspension polymerization. The results obtained from the combined method were verified for the nature and amount of VOCs with the results of time‐conversion studies for copolymerization of monomers in the presence of different concentrations of blowing agent. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Improving SAPO-34 performance for CO2/CH4 separation and optimization of adsorption conditions using central composite design

ABSTRACT

SAPO-34 molecular sieves have a high adsorption capacity in separation of CO₂ from CO₂/CH₄ mixture. In this study, SAPO-34 was modified by different solutions at various operating conditions to enhance the removal of carbon dioxide from the methane gas. Modifications can change pore size and also Si/Al ratio in SAPO-34 and make changes in the acidity of the adsorbent via the ion exchange process. The effects of temperature and pressure on the separation were studied using the design of experiments. Finally, based on the results of the experimental optimization process applying central composite design (CCD) method, the highest yield of CO₂ separation from the methane gas (95%) was obtained when using P-SAPO-34 sample at 17.4°C and 4.6 bar.     

Study on the effective process parameters influencing styrene and acrylonitrile grafting onto seeded polybutadiene latex

A series of experiments were designed and conducted to determine the significance of process parameters in the grafting of styrene and acrylonitrile onto polybutadiene seeds in a semicontinuous emulsion copolymerization system. The significances of the parameters were obtained by comparing the variance ratios, or F values, with F‐distributions. The significance level of each test (α‐value) was obtained by variance analysis. The important process parameters in industrial polymerization processes are usually monomer‐to‐polymer ratio, initiator type and concentration, chain‐transfer agent, and reaction temperature. The target responses were final monomer conversion, grafting degree, grafting efficiency, gel percent, and viscosity‐average molecular weight of free styrene‐acrylonitrile (SAN). The analysis of variance indicated that cumene hydroperoxide as the initiator and reaction temperature had strong effects on the graft structure. Moreover, free SAN molecular weight was significantly affected by the monomer/polymer ratio and cumene hydroperoxide and n‐dodecyl mercaptan as chain‐transfer agents. The raspberry‐like morphology of grafted acrylonitrile‐butadiene‐styrene (ABS) particles and phase separation within the particles were confirmed by transmission electron microscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011