Low Electrical Percolation Threshold of Silver and Copper Nanowires in Polystyrene Composites

Silver and copper nanowires have been synthesized using a scalable method of AC electrodeposition into porous aluminum oxide templates, which produces gram quantities of metal nanowires ca. 25 nm in diameter and up to 5 and 10 μm in length for Ag and Cu, respectively. The nanowires have been used to prepare polystyrene nanocomposites by solution processing. Electrical resistivity measurements performed on polymer nanocomposites containing different volume fractions of metal indicate that low percolation thresholds of nanowires are attained between compositions of 0.25 and 0.75 vol %.     

Morphology development in polymer blends

The major morphological changes during polymer blending occur during the initial softening stage. This work explains the evolution of phase morphology of polymer blends from pellets to submicron particles in a co-rotating twin-screw extruder. The extruder was opened and blend samples were taken along its length. The major phase component was extracted by means of a selective solvent so that the dispersed phase morphology could be viewed directly by using scanning electron microscopy. The two systems studied were 80:20 polystyrene/amorphous polyamide and 80:20 polystyrene/polypropylene. In both systems, the initial morphology consisted of sheets of dispersed phase. Holes form in the sheets, and these holes grow as a result of interfacial tension forces until they coalesce with each other, forming thin ligaments. These fluid ligaments are unstable and break up via mixer shear forces. Very large changes in dispersed phase size are observed during the softening stage. The particle size changes less after the polymers are completely melted. The extruder results are compared to results from a batch mixer. The same dispersed phase sheeting mechanism is seen in the initial morphology in the batch mixer and the breakup of the dispersed phase domains parallels the breakup seen in the extruder.     

Molecular dynamics and thermal analysis study of anomalous thermodynamic behavior of poly (ether imide)/polycarbonate blends

Molecular dynamics simulation used to study the binary polymer blend of poly (ether imide) (PEI) and polycarbonate (PC) showed that these polymer blends are immiscible. The Flory-Huggins interaction parameter, χ, calculated from simulation reached a minimum value at 80 wt% PEI. The simulation results showed that the concentration dependence of χ was mainly due to electrostatic interaction and van der Waals force. The simulation results were supported by differential scanning calorimetry (DSC) measurements. The DSC measurements showed that there are two distinct glass transition temperatures for all the blends' concentrations. However, at 80wt % PEI, the T_g of PEI-rich phase reached a minimum while that of the PC-rich phase was comparable to its pure form indicating that there is some partial miscibility of PC in the PEI rich phase, but no PEI is incorporated in the PC rich phase. From simulations, the χ versus concentration plot shows the same trend as the experimentally measured glass transition temperature versus concentration plot.     

Comparative study on electrical properties of copper nanowire/polypropylene and carbon nanotube/polypropylene composites

Nanocomposites using copper nanowires (CuNWs) or carbon nanotubes (CNTs) as fillers with polypropylene (PP) as matrix were prepared by miscible solution mixing and precipitation method. Comparative studies on electrical conductivity and electromagnetic interference shielding properties were reported. On the conductivity curve, a plateau was found for both CuNW/PP composite and CNT/PP composite. The plateaus are located at a different concentration range for each composite type: for CuNW/PP composite, it is between 0.8 and 1.7 vol %, while for CNT/PP composite the plateau occurs in a narrower range between 0.4 and 0.6 vol %. The shielding effectiveness (SE) increases with increased concentration of fillers. CNT/PP composite has higher SE at concentrations less than 2 vol %; the two curves cross near 10 dB at this point and at concentrations higher than 2 vol %, CuNW/PP composite has higher SE. © 2014 American Institute of Chemical Engineers AIChE J, 61: 296–303, 2015     

Silver‐coated copper nanowires with improved anti‐oxidation property as conductive fillers in low‐density polyethylene

Silver‐coated copper nanowires (AgCuNWs) are prepared by chemical plating method with copper nanowires (CuNWs) and Ag‐amine reagent. The prepared AgCuNWs with silver content of 66.52 wt.%, diameter 28–33 nm exhibited improved anti‐oxidation behaviour. The silver coating on AgCuNWs can effectively reduce the formation of copper oxide under room temperature. The temperature at which nanowires begin to gain weight can be improved from 85 to 230°C and the maximum weight gain can be decreased from 20.3% to 3.2% by applying silver coating. The volume electrical resistivity of the AgCuNWs filled low‐density polyethylene nanocomposites is lower than that of the CuNWs filled low‐density polyethylene nanocomposites with same volume percentage of fillers because the silver content in the AgCuNWs is not oxidised during compression moulding. © 2012 Canadian Society for Chemical Engineering     

Dielectric properties of multiwalled carbon nanotube/clay/polyvinylidene fluoride nanocomposites: Effect of clay incorporation

This study investigates the effect of clay addition on the broadband dielectric properties of multi‐walled carbon nanotube/polyvinylidene fluoride (MWCNT/PVDF) composites, that is, frequency range of 10¹−10⁶ Hz. Different loadings of MWCNT and clay were used for the preparation of three‐phase (MWCNT/Clay/PVDF) nanocomposites via melt‐mixing method. The crystalline structure and morphology of nanocomposites were examined by employing characterization techniques such as X‐ray diffraction, transmission electron microscopy, and differential scanning calorimetry. The dielectric spectroscopy showed that introducing clay into the MWCNT/PVDF nanocomposites at a critical MWCNT concentration improved dielectric properties tremendously. It was interestingly observed that the incorporation of a specific amount of clay, that is, 1.0 wt%, into the (MWCNT/PVDF) nanocomposite at a critical MWCNT loading, that is, 0.5 wt% MWCNT, resulted in a huge increase in the dielectric permittivity (670% at 100 Hz) and a considerable reduction in the dissipation factor (68% at 100 Hz). POLYM. COMPOS., 161–167, 2016. © 2014 Society of Plastics Engineers     

Broadband dielectric properties of multiwalled carbon nanotube/polystyrene composites

This study investigates the dielectric properties of multiwalled carbon nanotube (MWCNT)/polystyrene (PS) composites over the broadband frequency range, i.e., 10^?1 to 10⁶ Hz. The results showed that the real permittivity and imaginary permittivity increased remarkably with increased MWCNT concentration. For instance, at 100 Hz, the real permittivity and imaginary permittivity of the pristine PS was 2.71 and 0.01, respectively, which increased to 5.22 × 10⁴ and 3.28 × 10⁷ at 3.50 wt%, respectively. The increase in the real permittivity was related to the formation of a large number of nanocapacitor structures, i.e., MWCNTs as nanoelectrodes and polymer matrix as dielectric material, i.e., interfacial polarization. The increase in the imaginary permittivity with MWCNT loading was attributed greater number of dissipating charges, enhanced conductive network formation, and boosted polarization loss arising from interfacial polarization. It was also observed that the real and imaginary permittivities were frequency independent in the insulative region, whereas they decreased drastically with frequency in the conductive region. The descending trend of real permittivity with frequency in the conductive region was related to charge polarization relaxation, whereas the reduction in imaginary permittivity with frequency was attributed to lower Ohmic loss and polarization loss. POLYM. ENG. SCI., 55:173–179, 2015. © 2014 Society of Plastics Engineers     

Enhancing electrical properties of MWCNTs in immiscible blends of poly(methyl methacrylate) and styrene‐acrylonitrile copolymer by selective localization

Multiwalled carbon nanotubes (MWCNTs) were introduced into poly(methyl methacrylate) (PMMA) and styrene‐acrylonitrile copolymer (SAN) blends by melt mixing in an asymmetric miniature mixer (APAM). A composition of 70 wt% of PMMA and 30 wt% of SAN was mixed to create a co‐continuous morphology. Transmission electron microscopy images of ultra‐microtomed samples (70 nm in thickness) showed selective localization of MWCNTs inside the percolated SAN phase. The occurrence of the double percolation phenomenon resulted in lower electrical percolation thresholds of PMMA/SAN/MWCNT blends molded at high temperatures. Dielectric spectroscopy indicated a higher electrical permittivity for samples that were compression molded at 260°C. Due to the higher affinity of MWCNTs to SAN, there was a migration of MWCNTs into the SAN phase during the melt processing. Conductivity measurements revealed a significant decrease in electrical percolation threshold (0.4 wt%) for PMMA70/SAN30 blends compared with MWCNT‐filled SAN and MWCNT‐filled PMMA (ca. 0.8 wt%). POLYM. COMPOS., 37:1523–1530, 2016. © 2014 Society of Plastics Engineers