磨料有序排布电镀砂轮的制备及其把持力研究

为解决电镀砂轮磨削加工中容屑空间不足的问题，采用点胶微粘接的方法制备了磨料有序排布的电镀砂轮，分析了磨料粘接效果和镀层力学性能。通过SEM分析了磨料/镀层/导电胶的结合界面，并进行了干磨削试验。研究结果表明，直径约为磨料粒径40%的胶点可粘接住磨料，单个胶点上粘接多颗磨料的占比小于6%；双脉冲电镀工艺制备的镀层显微硬度大于500HV，表层残余应力小于100MPa，磨料/镀层/导电胶之间的界面贴合紧密，无明显缺陷；砂轮在磨削时没有出现磨料脱落现象。     

Microstructures and Phase Transition Points of As-Cast Mg-Zn-Y System Alloys

As-east mierostruetures and their distribution of Mg-Zn-Y ternary alloy with high magnesium, low zinc and yttrium were examined using Nikon Epiphot optical microscopy （OM）, RigakuD/max-3C X- ray diffraetion （XRD）, and JEOL JSM-6700F scanning electron microscopy （SEM） equipped with an energydispersive X-ray spectroscopy （EDS）. In the as-east mierostructures, Yttrium and zinc tend to segregate at grain boundaries,     

非电量微机采集系统

实现水电厂电量快速微机巡回检测，温度采集较其它信号更为困难，本文着重讨论温度信号转换及与微机系统的连接。且介绍某水电厂微机控系统中非电量检测装置的硬件结构和软件编制。     

In—situ Composite Based on Poly （ethylene terephthalate）,Polyamide and Polyethylene with Microfibres Formed through Extrusion and Hot Stretching

In-situ composites based on dispersed poly (ethylene terephthalate) (PET) or polyamide (PA),and continuous Polyethylene (PE) were prepared through a single screw extruder of Haake rheometer system with a rod-die relatively small in diameter.The extrudate was drawn at a drawing ratio of 3.1,and then quickly cooled in cold water.The specimens were obtained by injection molding at processing temperatures less than 190℃，far below the melting temperature of PET (265℃) and PA (230℃),which can maintain the solid state of PET and PA microfiber phase in the composites.Morphological observation with scanning electron microscopy (SEM) indicated that PET and PA can more or less form in-situ microfibers at compositions studied (0-20 wt pct PET or PA),and especially,PET and PA were almost deformed into fibers at the concentration of 15wt pct.Eensile strength and especially.PET and PA were almost deformed into fibers at the concentration of 15wt pct.Tensile strength and modulus of the blends reinforced by PET or PA microfibers showed to be increased from the tensile test results.The most noticeable improvement of the tensile properties occurred at 15wt pct of PET in PET/PE system,corresponding to the highest microfiber content,where the tensile strength reached 32.5 MPa,whereas only 19.5 MPa for the pure PE.     

WF40防腐蚀涂料在原料水罐上的应用

中国石化股份有限公司洛阳分公司炼油厂污水汽提装置的原料水罐(V303)由于接触的污水中含有H2S,NH3,CO2,CN-,酚等多种腐蚀介质因此经常发生腐蚀泄漏事故。经涂刷WF40玻璃鳞片防腐蚀涂料后,已平稳运行两年。2002年检修检查,涂层完好,仍在继续使用。WF40涂料为环氧型玻璃鳞片涂料,其热膨胀系数与钢质基体接近,因此具有耐热冲击性强等优点。待涂罐体经喷砂除锈到Sa2.5级后,涂底漆2道,中间涂层2道、面漆2道,使干膜厚度达到350μm,可有效防止腐蚀性介质的渗透。     

撬装式油井热洗装置研制及应用效果评价

油井热洗是油田最常用的一种清蜡方法。靖安长6油藏是采油三厂的主力油藏,截至2004年底建成油井1064口,由于长6层原油含蜡量高,油井结蜡严重,通常采用常规热洗方法进行油井清蜡。存在以下两方面问题：一是常规油井热洗方法操作比较复杂,运行动力设施多,热洗费用较高；二是常规洗井油源均来自联合站或接转站,为不同层所采的混合原油,进入地层后,会对地层造成一定程度的伤害。为此,我们认真分析了现有油井热洗工艺的不足,查找了油井热洗费用高的影响因素,结合靖安油田长6油藏丰富的伴生气资源,自主研发了撬装式油井热洗装置,经过现场应用取得了较好的效果。     

酶促合成生物柴油反应动力学

以Candidasp.99-125脂肪酶为催化剂,甘油三油酸酯和甲醇为底物,采用有序机制模型对酶促合成生物柴油的酯交换反应动力学进行了研究,并与经典乒乓机制模型进行了比较。研究结果表明,反应初速率的实验值与有序机制模型方程的计算值吻合很好。对于固定化Candidasp.99-125脂肪酶催化合成生物柴油的酯交换反应机理进行研究,采用有序机制模型比经典乒乓机制模型更为精确。反应过程中,醇抑制为竞争性抑制,在甘油三油酸酯浓度较小的范围内,醇抑制作用较为显著,醇浓度越低反应初速率越快。该有序机制模型可用来预测生物柴油的生产批次或连续反应器中酯交换反应的速率,确定最佳底物油脂和醇的浓度。     

Influences of mullite fibers on mechanical and thermal properties of silica-based ceramic cores

Mullite fibers composite silica-based ceramic cores were successfully prepared by injection molding. The effects of mullite fibers on the mechanical and thermal properties of ceramic cores were investigated. The results indicated that the linear shrinkage was significantly decreased and the porosity was gradually increased with the increase of mullite fibers. In addition, the flexural strength for the room temperature and the simulated casting temperature of 1500°C was increased to a maximum value when the content of mullite fibers was about 1 wt.%, and then decreased with the increase of mullite fibers. The mullite fibers of 1 wt.% presented excellent mechanical properties with a linear shrinkage of .65%, a porosity of 6.96%, and a flexural strength of 17 MPa at room temperature and 34.83 MPa at the simulated casting temperature of 1500°C. Besides, the change in microstructure and properties in various contents of mullite fibers were analyzed.     

合金化对AZ91D镁合金组织与力学性能的影响

利用光学显微镜（OM）和X射线衍射（XRD）分析了分别加入合金化元素Ce，Si和Ca后AZ91D合金的铸态组织和相组成，测试了合金室温拉伸性能和硬度。结果表明：加入Ce和Si后合金组织中分别生成杆状Al4Ce和汉字状Mg2Si相，而加入Ca后无新相生成，加入的Ca主要固溶于β相中；Al4Ce和Mg2Si相在合金凝固过程中被推移到生长界面，Ca原子偏聚在生长界面前沿，从而阻碍枝晶的自由生长，细化合金铸态组织：Ce和Ca的加入可提高合金室温综合力学性能，且前者提高程度要高于后者提高程度，而Si的加入却降低合金室温综合力学性能。     

NUMERICAL SIMULATION OF ALTERNATIVE HORIZONTAL LEVITATION ELECTROMAGNETIC CONTINUOUS CASTING（Ⅱ）

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