Formation of metal fog during molten salt electrolysis observed in a see-through cell

Visual observations of several molten salt electrolysis processes were made in a two-compartment, see-through quartz cell. The electrolyses of aluminium, magnesium, lead, zinc, sodium and potassium were studied. The colour of the melt in the anode compartment was pale yellow for fluoride-chloride melts and red for chloride melts, caused by the presence of dispersed anode gases during electrolysis. In the cathode compartment, streamers of metal fog were formed. The colours of the metal fog were purple for aluminium, grey for magnesium, lead and zinc, blue for sodium and green for potassium.The metal fog tended to sink to the bottom of the cell, which indicated that it had a higher density than that of the melt. The metal fog also penetrated into the anode compartment, probable due to convection and diffusion in the melt. The most probable explanation of the nature of the metal fog is that it consisted ofdispersed metal particles. This chemically unstable phase dissolved easily in the melt and was oxidized quickly by the anode gases.     

Effect of artificial aging on intergranular corrosion of extruded AlMgSi alloy with small Cu content

The effect of artificial aging parameters on the corrosion performance of air cooled AlMgSi(Cu) model alloy extrusions was investigated. Accelerated corrosion test revealed that the extrusions were highly susceptible to intergranular corrosion (IGC) in the naturally aged condition. However, IGC susceptibility was reduced, and finally eliminated, by artificial aging. Overaging introduced slight pitting susceptibility. EDS X-ray mapping in FE-TEM revealed Mg₂Si and Q-phase (Al₄Cu₂Mg₈Si₇) grain boundary precipitates and a continuous Cu-enriched grain boundary film. IGC susceptibility was related to the Cu-enriched grain boundary film. Increased IGC resistance was caused by coarsening of the grain boundary film by aging. Pitting susceptibility by over aging evolved due to coarsening of the Q-phase particles in the grain bodies.     

Microbial Inactivation during Superheated Steam Drying of Fish Meal

Microbial inactivation during superheated steam drying (SSD) of fish meal was investigated in a pilot scale fluidized bed dryer. The exposure times required for 90% reduction in population (D-values) of the surrogate organisms Clostridium sporogenes (spores) and Escherichia coli at 300°C were 0.33 and < 0.10 min, respectively. Corresponding D-values obtained during hot air drying at the same temperature were 54 and 1.12 min. D-value for spores of the thermophile Geobacillus stearothermophilus during SSD was 3.54 min, compared to 228 min in boiling water. The results achieved with surrogate organisms indicate that the target pathogens will be efficiently inactivated by short time SSD.     

Identification of valence shifts in Au during the water-gas shift reaction

In situ X-ray absorption spectroscopy (XAS) has been performed to investigate the active site on Au-based catalysts in the water-gas shift (WGS) reaction. The surface area and hence the WGS activity is higher for AuTiO₂ catalysts supported on carbon nanofibres (CNF) than TiO₂. The WGS reaction rate depends on the Au coordination number with an apparent maximum close to eight which corresponds to a particle size of approximately 2.5–3.0 nm. A likely cause for the changes in the electronic structure of Au is the adsorption of CO on the surface, which also creates a small positive charge in the Au atoms. The catalytic activity significantly improves when titania is present compared to Au deposited directly on CNF.     

Restricted randomization and multiple responses in industrial experiments

Two issues regarding designed experiments are discussed; restrictions on randomization and multiple responses. The former is typically related to hard‐to‐vary factors and factors appearing in separate stages of a process experiment. Randomization restrictions should be taken into account in the construction of the design as well as in the statistical modelling. In the paper, a case study of sausage production is discussed, having a split‐plot model with correlated multiple responses. Multiple responses are handled in two ways, by principal component analysis (PCA) followed by ANOVA of the principal components, and by a newly developed alternative, the ‘50–50 MANOVA’. Multiple tests of correlated response variables are also described. Practical aspects of the planning, performing, response measurements, and statistical analysis are emphasized throughout. Hence, the paper aims to extend the utility of statistical methods in industry by linking design of experiments to multivariate analysis of the responses. Copyright © 2007 John Wiley & Sons, Ltd.     

A Novel internally heated Au/TiO2 carbon-carbon composite structured reactor for low-temperature CO oxidation

A compact, internally heated, catalytic reactor is demonstrated for the low-temperature oxidation of carbon monoxide. Carbon nanofibres were grown on carbon felt and used as a support material for Au/TiO₂ catalysts. The carbon composite plays two roles; as a support material for the catalyst and for providing heat to the reaction by the Joule effect. The internal heating offers a stable reactor system with quick temperature response at relatively low energy input. Comparison between external and internal heating shows higher conversion of CO in the low-temperature range when using internal heating. The Au/TiO₂ catalyst supported on the carbon-carbon composite shows good stability at 250°C.     

Hydrogen Oxidation Catalyzed by Pt Supported on Carbon Nanofibers with Different Graphite Sheet Orientations

The kinetic study of hydrogen oxidation with or without the presence of CO has been used as a tool to study the relative oxygen and CO adsorption strength on Pt nanoparticles, which are important parameters for fuel cell catalysts. It was found that the activation energy, which is determined by the oxygen binding energy, is influenced by the CNF graphite sheet orientation, CNF oxygen groups and catalyst preparation method. A weaker bonding of oxygen was indicated for Pt nanoparticles supported on platelet compared to Pt on fishbone CNFs. Moreover, oxygen seemed to be more strongly bonded to Pt particles on CNFs prepared by deposition–precipitation compared to those prepared by incipient wetness impregnation and a metal-oxide colloid method. Enhanced CO-adsorption was indicated for Pt supported on carbon nanofibers with introduced oxygen groups.     

Climate adapted design of masonry structures

This paper presents challenges concerning design of masonry structures in severe climates. Empirical data on the design and performance of masonry buildings in Norway are presented, based on a comprehensive analysis of 302 process induced masonry defect assignments over a 20-year period from 1983 to 2002. Analyses of building defects are necessary in order to further develop tools, solutions and preventive measures ensuring high-performance building envelopes. The results illuminate the vulnerability of masonry under varying climatic exposure. The amount of masonry defects in Norway illustrates that it is not only the extreme weather events that need to be studied as a foundation for geographically dependent design guidelines. Driving rain and frost action are the principal climatic challenges to be considered in the pursuit of high-performance masonry structures. Shrinkage and thermal movement, the most frequent defect category, dominate independent of the climatic impact. Merely small errors or mistakes can bring about major and often irreparable defects or damage to masonry structuresA large part of the cases could have been avoided through more detailed engineering and applied knowledge on existing design guidelines. Finally, performance requirements for better design guidelines are presented. The need for design guidelines to ensure local climate adaptation and improved design guidelines on movement joints is also revealed.     

Aluminum Production in the Times of Climate Change: The Global Challenge to Reduce the Carbon Footprint and Prevent Carbon Leakage

JOM - This paper addresses the global challenge of greenhouse gas emissions facing the aluminum industry. The demand, production and use of aluminum are increasing and so are the emissions. From...