Effect of Iron sulfate as electrolyte additive on plasma electrolytic oxidation of aluminum alloy

This study has been carried out to investigate the incorporation of Iron(II) sulfate as an additive of electrolyte on formed AA1010 aluminum alloy, using plasma electrolytic oxidation method in silicate-based electrolytes containing Iron(II) sulfate. In order to fabricate nanocomposite coating, silicon nitride nanopowder was added to electrolyte. The effects of iron(II) sulfate additive on the voltage-time trend, microstructure, compositions, wear, and corrosion resistances of PEO coatings were investigated. In addition, current density and concentration of additive were studied as parameters that were effective on coating. Results showed that although FeSO₄ enters to the coating structure, but it does not develop a new phase. The corrosion and wear behavior of coated samples with FeSO₄ indicate an improvement as compared to those without additive.     

Investigation of the microstructure and oxidation behavior of Cr-modified aluminide coatings on γ-TiAL alloys

The microstructure and oxidation behavior of aluminide coatings are investigated. The layers are examined by the optical microscopy, scanning electron microscopy (SEM) equipped with EDS, and the X-ray diffraction method. The isothermal oxidation behaviors of samples are investigated at 950°C for 200 h. The results show that TiAl₃ is formed on the substrate. In addition, the aluminide coating improves the oxidation resistance of γ-TiAl alloys by forming a protective alumina scale. Moreover, during oxidation treatment, the interdiffusion of the TiAl₃ layer with γ-TiAl substrate results in the depletion of aluminum in the TiAl₃ layer and the growth of the TiAl₂ layer. After the oxidation treatment, the coating layer preserves a microstructure with phases including TiAl₃, TiAl₂, and Al₂O₃.     

SiAlON–epoxy nanocomposite coatings: Corrosion and wear behavior

In this study, epoxy powder as a matrix was combined with different contents of silicon–aluminum–oxygen–nitrogen (SiAlON) nanoparticles using a planetary ball mill. Pure epoxy and nanocomposite powders were applied on the surface of plain carbon steel components by the electrostatic spraying method. Curing of the coatings was done in an oven or microwave for the appropriate time. The coating structure and morphology of the SiAlON nanoparticles were studied by scanning electron microscopy and transmission electron microscopy, respectively. The corrosion properties of the coatings were assessed by immersion, Tafel polarization, and electrochemical impedance spectroscopy tests in 3.5% NaCl solution. The results show that addition of 10 wt % SiAlON nanoparticles markedly increases the corrosion resistance of epoxy coatings. Thus, it can be inferred that the corrosion rate of these coatings is 15 to 18 times lower than that of pure epoxy samples and 8 to 11 times lower than coatings with 20 wt % SiAlON. The higher corrosion resistance of nanocomposite coatings can be attributed to the barrier properties of SiAlON nanoparticles. The tribological performance of the coatings was studied with the pin‐on‐disk test. The results of wear testing show that the samples containing 10 wt % SiAlON provide about five times more wear resistance than pure ones and about two times more than coatings with 20 wt % SiAlON. However, the coefficient of friction for nanocomposite coatings is reduced about 50% compared to the pure sample. Also, the curing process in either regime (oven or microwave) has the same effect on the corrosion and wear properties, and the coatings are completely crosslinked. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43855.     

Investigation of pretreatment effects on the formation of lanthanum based conversion coating on AA2024-T3

The effects of a pretreatment process on the formation and properties of lanthanum based conversion coatings on AA2024-T3 was investigated using optical and scanning electron microscopy (SEM), X-ray diffraction (XRD) and open circuit potential (OCP) measurements. The results indicate that the conventional alkaline activation pretreatment with acidic desmutting could not create a suitable condition to produce lanthanum based conversion coating on AA2024-T3. Therefore, in this study, a new approach to produce lanthanum based conversion coating on AA2024-T3 by acidic pretreatment is proposed. The pretreatment of the alloy in acidic and chloride environments (90 s at 30 vol % HCl) creates more cathodic sites on AA2024-T3 compared to alkaline activation with acidic desmutting. Additionally, it was found that the formation stages of lanthanum based conversion coating is similar to those of cerium based conversion coating on AA2024-T3 except lanthanum ions require more localized pH increase to deposit on the alloy.     

Oxidation Behavior of Nanostructured Ni-5Al Coating. A case Study on Monophase Coatings

Protection of Metals and Physical Chemistry of Surfaces - Oxidation behavior of nanostructured Ni-5Al HVOF coatings was studied. For this purpose, isothermal oxidation of the free standing coatings...     

Corrosion and wear behavior of alumina‐polyester nanocomposite coatings

The corrosion and wear behavior of powder coatings fabricated by the electrostatic method was investigated in this study. Pure polyester coating and fabricated nanocomposite powder coating with 10 and 20 mass.% alumina nanoparticles were coated with electrostatic spraying method on the surfaces of carbon steel substrate. Coatings were cured in two regimes by oven and microwave for the appropriate time. The effects of alumina nanoparticles on the corrosion resistance of coated samples were studied by immersion and electrochemical impedance spectroscopy (EIS) tests. Also, pin‐on‐disk test was applied to evaluate the wear properties and coefficient of friction (COF) of the coatings. The results of the corrosion test reveal that the samples with 10 mass.% alumina show the best corrosion resistance and cause a reduction in corrosion rates which is about 36 times to that of the pure sample. The wear rate of nanocomposite coatings is 10 times lower than that of pure ones and also the coefficient of friction of nanocomposite samples is almost half of the pure samples. Furthermore, the nanocomposite coatings cured in the microwave show better protection properties and wear resistance than that of ones cured in an oven. POLYM. ENG. SCI., 57:846–856, 2017. © 2016 Society of Plastics Engineers     

Corrosion of Copper in 0.1 M Hydrochloric Acid Solution with Benzotriazole as Corrosion Inhibitor

Protection of Metals and Physical Chemistry of Surfaces - Corrosion inhibition properties of benzotriazole were studied in 0.1 M hydrochloric acid solution for copper samples with different...     

Investigation of rare earth sealing of porous micro-arc oxidation coating formed on AZ91D magnesium alloy

Magnesium and its alloys have been used in many industries, but they are reactive and require protection against aggressive envi-ronments. In this study, oxide coatings were applied on AZ91D magnesium alloy using micro-arc oxidation (MAO) process. Then, in order to seal the pores of the MAO coatings, the samples were immersed in cerium bath for different times. The surface morphologies and composi-tions of the coatings were analyzed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS), respectively. The corrosion behavior of the coatings was investigated with electrochemical impedance spectroscopy (EIS) and potentiodynamic polariza-tion tests in 3.5 wt.% NaCl solution. The amount of the porosity of the coating was measured by electrochemical method. It was found that the sealing treatments by immersion in cerium bath successfully sealed the pores of the MAO coatings. The results of the corrosion tests showed that the MAO coating which was sealed in Ce bath for 10 min enhanced the corrosion resistance of the substrate significantly. Fur-thermore, this coating had the lowest amount of the porosity among the coatings.)     

Ti-WC nanocrystalline coating formed by surface mechanical attrition treatment process on 316L stainless steel

Nanocrystalline coatings were performed on the surface of 316L stainless steel plates mechanically with a mixture of Ti and WC powders under vacuum conditions. The targets were replaced in the end of the high energy milling rig, while Ti-WC mixture was milled as usual. It is shown that the coatings are nanocrystalline in nature with narrow distribution of average size of nanocrystallites. X-ray diffraction and scanning electron microscopy (with energy-dispersive spectrometer) revealed that the top layer of the coatings is uniform. Microhardness, roughness and primary corrosion tests (tafel tests) proved enhancement of coated samples with respect to raw materials. Transmission electron microscope image of deformed surface confirmed surrounding of nanoparticles by dislocation loops after plastic deformation.     

Characterization of Si3N4/TiO2 nanocomposite coatings prepared via micro arc oxidation

Nanocomposite Si3N4/TiO2 coatings were prepared by micro arc oxidation with Si3N4 nanoparticles in solution and the effects of time and current density on the coatings formation and growth were studied. X-ray diffraction analysis was utilized to detect the nanocrystalline and amorphous characteristics of the composite coatings. Surface morphology and nanostructure of coatings were observed by scanning electron microscopy and atomic force microscopy. The results showed that current density had great effects on phase transformation of Si3N4 nanoparticles in composite coatings. The moderate current density conduced to homogeneous distribution of silicon nitride nanoparticles in the coatings. Moreover, fine nanoparticles that entered and homogeneously distributed in the composite coating led to an increase in the barriers for nucleation of oxide-based grains and inhibition of grain growth. Therefore, the introduction of nanoparticles resulted in the formation of smaller oxide-based grains.