Impact of adhesive ingredients on adhesion between rubber and brass-plated steel wire in tire

Proficiency on underlying mechanism of rubber-metal adhesion has been increased significantly in the last few decades. Researchers have investigated the effect of various ingredients, such as hexamethoxymethyl melamine, resorcinol, cobalt stearate, and silica, on rubber-metal interface. The role of each ingredient on rubber-metal interfacial adhesion is still a subject of scrutiny. In this article, a typical belt skim compound of truck radial tire is selected and the effect of each adhesive ingredient on adhesion strength is explored. Out of these ingredients, the effect of cobalt stearate is found noteworthy. It has improved adhesion strength by 12% (without aging) and by 11% (humid-aged), respectively, over control compound. For detailed understanding of the effect of cobalt stearate on adhesion, scanning electron microscopy and energy dispersive spectroscopy are utilized to ascertain the rubber coverage and distribution of elements. X-ray photoelectron spectroscopy results helped us to understand the impact of Cu_XS layer depth on rubber-metal adhesion. The depth profile of the Cu_XS layer was found to be one of the dominant factors of rubber-metal adhesion retention. Thus, this study has made an attempt to find the impact of different adhesive ingredients on the formation of Cu_XS layer depth at rubber-metal interface and establish a correlation with adhesion strength simultaneously.     

Studies on the synthesis of SAPO-5

Silicoaluminophosphate (SAPO-5) molecular sieves have been synthesised from reaction mixtures having a molar composition of: 0.7–1.0 Al₂O₃:0.7–1.0 P₂O₅:0.01–2.0 SiO₂:xR:40 H₂O (where R = (C₂H₃)₃N or (C₂H₃)₄NOH and x = 1.5–2.5 for (C₂H₅)⁵N and 0.5 for (C₂H₅)₄NOH, at 473 K using various sources of alumina and silica. The effects of (i) varying the crystallinity of the alumina source (boehmite) and (ii) the use of different silica sources such as freshly prepared silica either from sodium silicate or paddy husk extract, silica gel from commercial water-glass, and tetraethyl orthosilicate have been studied. The crystallinity of boehmite has been found to have a strong effect on its reactivity towards the formation of SAPO-5. The activity of boehmite for SAPO-5 formation increased with a decrease in its crystallinity (or with increase in its moisture content). Any silica source devoid of sodium ions could be employed for the synthesis of SAPO-5. The process of crystallisation started as early as within 1.5 h of reaction and incorporation of silicon into the AlPO₄ framework has been noted at this stage. Formation of some tridymite phase as impurity has been observed under conditions such as (i) SiO₂ concentration > 1.7 mole and (ii) x > 2.0 when R = (C²H₅)₃N.     

Sustainable conducting polymer composites: study of mechanical and tribological properties of natural fiber reinforced PVA composites with carbon nanofillers

ABSTRACT

Ball milled jute fiber (JF) was added to Polyvinyl Alcohol (PVA)/20 wt.% multi-layer graphene (MLG) composites in various proportions (0, 5, 10, 15 and 20 wt.%) to prepare sustainable and biodegradable conducting polymer composites. Also, PVA/17.5wt.%MLG/2.5wt.%MWCNT/20wt.% JF composite was prepared for comparison purpose. A dynamic mechanical analysis of the composites was conducted to analyze their viscoelastic nature. The electrical conductivity of the composites was measured to study their suitability for various applications. Jute reinforcement increased the electrical conductivity of PVA/MLG nanocomposites. The PVA/20wt.%JF/17.5wt.%MLG/2.5wt.%MWCNT hybrid composite had the highest electrical conductivity of 3.64 × 10^?4 S/cm among all the composites prepared. Multilayered structures of the hybrid composite films were made by hot-pressing, and their effectiveness in electromagnetic interference shielding was tested. The shielding effectiveness of the composites decreased with jute addition. The wear resistance of PVA/MLG/JF composites increased with an increase in the jute content up to an optimum value of 10 wt.%, and then it started deteriorating.     

Electrochemical Corrosion and Impedance Studies of Porous Ti–xNb–Ag Alloy in Physiological Solution

Porous titanium (Ti) and its alloys are promising materials for orthopedic applications due to their low elastic modulus, high strength, excellent corrosion resistance, and biocompatibility. In this study, the porous Ti–xNb–5Ag (x = 25, 30 and 35 wt%) alloys were synthesized using the powder metallurgy approach. The effects of Nb content on the porosity, mechanical properties, and electrochemical corrosion behavior of the alloys were investigated. XRD analysis revealed that the porous alloys mainly consist of α-Ti, β-Ti, intermetallic compound (Ti₄Nb), and oxides of TiO₂ and NbO phases. Porous alloys possess the porosity ranging from 57 to 65%, due to the addition of NH₄HCO₃ (45 wt%). Increase in Nb content lead to a reduction in the elastic modulus and compression strengths of the sintered porous Ti–xNb–5Ag alloys. All three developed porous Ti–xNb–5Ag alloys show the optimum combination of elastic modulus and compression strength, which is suitable for orthopedic applications. These porous alloys exhibit excellent electrochemical corrosion resistance in the simulated body fluids, and the samples having low porosity exhibit higher corrosion resistance than high-porosity samples.

     

Failure Investigation of Boiler Water Wall Tubes of a Thermal Power Station

Failure investigation was carried out on boiler water wall tubes of a thermal power plant through visual inspection, chemical analysis, and metallurgical analysis. Failure was in the form of thin/micro cracks along the length of the tubes which were located at the girth welding joint of tubes. Experimental results revealed that the cracking was from inward to outward of the tube thickness. Discontinuities/cavities were observed in the welded region which might have occurred due to lack of fusion of base metal and the weld metal. Cracks were initiated from the sharp corner/crack tip of the cavities/discontinuities present at the welded region under the action of hoop/thermal stress existed during the operation. Nature of the crack propagation indicates the case of typical hydrogen-induced cracking. Moreover, the presence of the cavities/discontinuities reduced the cross-sectional area of tubes resulting increased stress intensity. Increased stress beyond the flow stress of the material assisted by hydrogen-induced effect resulted the cracking of the tubes. In order to mitigate the problem, proper welding of tubes joints should be carried out followed by proper inspection after weld. Secondly, hydrogen dissolution during welding should be prevented and treatment for its removal after welding should be carried out.     

Differential scanning calorimetric and free volume study of reactive compatibilization by EPM‐g‐MA of poly(trimethylene terephthalate)/EPDM blends

Differential scanning calorimetry (DSC) and positron annihilation lifetime measurements have been carried out to study the effect of the compatibilizer maleic anhydride grafted ethylene propylene copolymer (EPM‐g‐MA) in poly trimethylene terephthalate and ethylene propylene diene monomer (PTT/EPDM) immiscible blends. The DSC results for the blends of 50/50 and 30/70 compositions show two clear glass transition temperatures, indicating that the blends are two‐phase systems. With the addition of compatibilizer, the separation between the two glass transitions decreased, suggesting an increased interaction between the blend components with compatibilizer. At 5 wt % of compatibilizer, the separation between the T_gs reduced in both 50/50 and 30/70 blends. The positron results for the blends without compatibilizer showed an increase in relative fractional free volume, as the EPDM content in the blend is increased. This suggests the coalescence of free volume of EPDM with the free volumes of PTT due to phase separation. However, the effect of compatibilizer in the blends was clearly seen with the observed minimum in free volume parameters at 5% of the compatibilizer, further suggesting that this percent of compatibilizer seems to be the optimum value for these blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 740–747, 2006     

Effect of the laser focus position on characteristics of X-ray and ion emission from gold plasmas generated by a sub-nanosecond laser

X-ray and ion emission from gold plasma produced by a sub-nanosecond Nd:glass laser has been studies as a function of distance of the target from the best focus position. Thermal ion (kinetic energy <19 keV) signals and soft X-ray flux (photon energy >0.7 keV) measurements decrease as the target is moved closer to the best focus position in spite of an increase in laser intensity. We observe simultaneously a strong correlation between the onset of this drop in the flux of soft X-ray and the growth of harder X-ray (photon energy 3–5 keV), alongside a growth in fast ion (energy >67 keV) numbers. This is indicative of the onset of non-linear processes at the higher irradiances (～10¹⁴ W/cm²) associated with the best focus position. Our results show that when using laser plasmas as X-ray or ion sources, X-ray and ion emission in a desired spectral range can be optimized by adjusting the focusing on the target.     

Development and long-term in vivo evaluation of a biodegradable urethane-doped polyester elastomer

We have recently reported upon the development of crosslinked urethane-doped polyester (CUPE) network elastomers, which was motivated by the desire to overcome the drawbacks presented by crosslinked network polyesters and biodegradable polyurethanes for soft tissue engineering applications. Although the effect of the isocyanate content and post-polymerization conditions on the material structure-property relationship was examined in detail, the ability of the diol component to modulate the material properties was only studied briefly. Herein, we present a detailed report on the development of CUPE polymers synthesized using diols 4, 6, 8, 10, or 12 methylene units in length in order to investigate what role the diol component plays on the resulting material's physical properties, and assess their long-term biological performance in vivo. An increase in the diol length was shown to affect the physical properties of the CUPE polymers primarily through lowered polymeric crosslinking densities and elevated material hydrophobicity. The use of longer chain diols resulted in CUPE polymers with increased molecular weights resulting in higher tensile strength and elasticity, while also increasing the material hydrophobicity to lower bulk swelling and prolong the polymer degradation rates. Although the number of methylene units largely affected the physical properties of CUPE, the choice of diol did not affect the overall polymer cell/tissue-compatibility both in vitro and in vivo. In conclusion, we have established the diol component as an important parameter in controlling the structure-property relationship of the polymer in addition to diisocyanate concentration and post-polymerization conditions. Expanding the family of CUPE polymers increases the choices of biodegradable elastomers for tissue engineering applications.