Effects of Silver and Antimony Content in Lead-Free High-Temperature Solders of Bi-Ag and Bi-Sb on Copper Substrate

Replacing high-temperature leaded solders with lead-free alternatives is an important issue in the electronics industry. This study investigates the viability of lead-free Bi-Ag and Bi-Sb solder alloys, ranging in composition from 1.5 to 5 wt.% Ag and Sb. The effects of melting point, wetting angle, microstructure, and morphology were analysed by differential scanning calorimetry, optical microscopy, and scanning electron microscope–energy dispersive x-ray analysis. The results showed that all tested alloys had suitable melting temperatures, ranging from 271 to 276°C. The wetting angle increased by raising the Sb content, but, in contrast, by increasing the wt.% of Ag, the wetting angle decreased. A Cu-rich phase was present in all Bi-Ag alloys, The Cu-rich phase was also present in decreasing amounts with increasing Sb, but, with 5Sb, there was no Cu-rich phase, and a Cu3Sb intermetallic compound was present in the interface and as precipitates in the solder. Grooving along Cu grain boundaries was observed at the interface for the rest of the alloys.     

Dual crosslinked carboxymethyl sago pulp/pectin hydrogel beads as potential carrier for colon‐targeted drug delivery

Carboxymethyl sago pulp (CMSP)/pectin hydrogel beads were synthesized by calcium crosslinking and further crosslinked by electron beam irradiation to form drug carrier for colon‐targeted drug. Sphere‐shaped CMSP/pectin 15%/5% hydrogel beads is able to stay intact for 24 h in swelling medium at pH 7.4. It shows pH‐sensitive behavior as the swelling degree increases as pH increases. Fourier transform infrared spectroscopy analysis confirmed the absence of chemical interaction between hydrogel beads and diclofenac sodium. Differential scanning calorimetric and X‐ray diffraction studies indicate the amorphous nature of entrapped diclofenac sodium. The drug encapsulation efficiency is up to about 50%. Less than 9% of drug has been released at pH 1.2 and the hydrogel beads sustain the drug release at pH 7.4 over 30 h. This shows the potential of CMSP/pectin hydrogel beads as carrier for colon‐targeted drug. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43416.     

TRANSPORT PROPERTIES OF CELLULAR FOOD MATERIALS UNDERGOING FREEZE-DRYING

The samples of sliced and mashed apples were freeze-dried by controlling their surface temperatures over the usual pressure range of commercial operations. The surface of sliced samples could not be maintained at above 10°C in order to prevent the frozen layer from melting, while that of mashed samples was allowed to heat up to 70°C.

Thermal conductivities and permeabilities were determined by applying the uniformly-retreating-ice front model to the dried layer of the samples undergoing freeze-drying. The values of permeability for the mashed samples were found to depend on the ice-crystallization time during freezing. The results indicated that the drying rate of sliced samples was limited by the transfer rate of water vapor flowing through the dried layer. A cellular structural model is proposed for predicting the permeability of the dried layer, based on the resistance of the cell membrane to molecular transfer of water vapor.     

Enzymatic membrane reactors: the determining factors in two separate phase operations

A two separate phase‐enzymatic membrane reactor is an attractive process since it has a large interfacial area and exchange surfaces, simultaneous reaction and separation and other benefits. Many factors influence its successful operation, and these include characteristics of the enzyme, membrane, circulating fluids and reactor operations. Although the operating conditions are the main factor, other factors must be considered before, during or after its application. At the initial stage of reactor development, the solubility of substrates and products, type of operation, membrane material and size, enzyme preparation and loading procedure, and cleanliness of the recirculated fluids should be specified. The immobilization site, reactor arrangement, dissolved or no‐solvent operation, classic or emulsion operation and immobilized or suspended enzyme(s) are determined later. Some factors still need further studies. Utilization of the technology is described for use from multigram‐ to plant‐scale capacity to process racemic and achiral compounds. The racemates were resolved primarily by kinetic resolution, but dynamic kinetic resolution has been exploited. The technology focused on hydrolytic reactions, but esterification processes were also exploited. Copyright © 2011 Society of Chemical Industry     

Elucidation of interactive effects of synthesis conditions on the characteristics of mesoporous silicas templated using polyoxide surfactant

A series of mesoporous silicas (MS-1-MS-9) were synthesized at different gel compositions using a triblock copolymer (TCP), poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide), as the surfactant. The interactive effects of acidity, the contents of tetraethyl orthosilicate (TEOS) and the surfactant, and the gelling temperature on the characteristics of the final material were simultaneously characterized. Increasing acidity favored mesopore formation. A material with a surface area of 760 m²/g, mostly in the mesoporous range, was obtained at 1.0(TEOS):0.017(TCP):7.3HCl:115.7H₂O. Mesopore formation was predominantly determined by the TEOS:TCP ratio and was promoted with its increase from 1.56:1 to 2.09:1. A further increase to 2.61:1 was detrimental. Whereas increasing the TCP content to 3.5% w/w improved micellization, a further increase to 4.6% should be avoided. Mesoporous silicas showed low crystallinity but a high degree of hexagonal mesoscopic organization. The weak surface acidity was attributed to surface silanols, the number of which was proportional to mesoporosity.     

Modeling of vial and ball motions for an effective mechanical milling process

Mechanical milling (MM) is referred to a solid state size reduction process where work materials in the form of coarse particulates are broken into the ultimate fineness by means of mechanical impact created by collisions of the work materials and the milling media which are placed inside a reciprocating vial. Many milling techniques have been so far developed to improve the process. However, the efficiency of MM process is still below satisfactory in terms of energy balance, where the energy consumed by the process of reduction is still very low compared to the energy supplied to perform the milling process itself. This contributes to high energy losses and proportionally to the span of processing time. Other major problems inherent in the process are contamination by the balls and the vial materials into the work materials, and process temperature that could influence the properties of milled materials. Since MM process utilizes the energy generated by impact upon the collisions of the balls against the work materials, it is important to understand the motions of the balls, the work materials, and the vial, which are the sources of the generation of impact energy. To obtain an optimized processing condition, the motions of vial and ball in relationship with the work materials should be designed in such a way to ensure the optimum impact energy is consumed by the work materials for the size reduction purposes. This paper presents a physical model for work materials, balls, and vial collisions based on different ways of motions. Using this model, higher impact could be achieved. These would lead to the reduction of milling time, contamination, as well as milling temperature.     

Reactive extraction and in situ esterification of Jatropha curcas L. seeds for the production of biodiesel

Jatropha curcas L. has recently been hailed as the promising feedstock for biodiesel production as it does not compete with food sources. Conventional production of biodiesel from J. curcas L. seeds involve two main processing steps; extraction of oil and subsequent esterification/transesterification to fatty acid methyl esters (FAME). In this study, the feasibility of in situ extraction, esterification and transesterification of J. curcas L. seeds to biodiesel was investigated. It was found that the size of the seed and reaction period effect the yield of FAME and amount of oil extracted significantly. Using seed with size less than 0.355 mm and n-hexane as co-solvent with the following reaction conditions; reaction temperature of 60 °C, reaction period of 24 h, methanol to seed ratio of 7.5 ml/g and 15 wt% of H₂SO₄, the oil extraction efficiency and FAME yield can reached 91.2% and 99.8%, respectively. This single step of reactive extraction process therefore can be a potential route for biodiesel production that reduces processing steps and cost.     

Drying Of Vanilla Pods Using A Greenhouse Effect Solar Dryer

ABSTRACT

This paper describes the basic design of the GHE solar dryer and evaluates the performance of the dryer when used to dry vanilla pods. From laboratory test results it was indicated that the average drying time for vanilla pods was between 49 to 53, 5 hrs, for the case of heating augmentation using coal briquette stoves. The total amount of coal briquettes used to produce drying air temperature between 33 C to 65 C and RH of about 34% during day time was 61 kg equivalent to 6.1 kW heating rate and the average electric energy usage of 36.5 kWh, respectively. Quality test results indicated that the dried products were of grade IA of the export quality standard with vaniline content of 2.36%.     

Cation exchange membranes by radiation-induced graft copolymerization of styrene onto PFA copolymer films. I. Preparation and characterization of the graft copolymer

PFA-g-polystyrene graft copolymers were prepared by simultaneous radiation-induced graft copolymerization of styrene onto poly(tetrafluoroethylene-co-perfluorovinyl ether) (PFA) films. The effects of grafting conditions such as monomer concentration, dose, and dose rate were investigated. Three solvents, i.e., methanol, benzene, and dichloromethane, were used as diluents in this grafting system. Of the three solvents employed, dichloromethane was found to greatly enhance the grafting process, and the degree of grafting increased with the increase of monomer concentration until it reached its highest value at a styrene concentration of 60 (vol %). The dependence of the initial rate of grafting on the monomer concentration was found to be of the order of 1.2. The degree of grafting was found to increase with the increase in irradiation dose, while it considerably decreased with the increase in dose rate. The formation of graft copolymers was confirmed by FTIR analysis. The structural investigation by X-ray diffraction (XRD) shows that the degree of crystallinity content of such graft copolymers decreases with the increase in grafting, and consequently, the mechanical properties of the graft copolymers were influenced to some extent. Both tensile strength and elongation percent decreased with the increase in the degree of grafting. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2095–2102, 1999