Electric-Discharge Milling of Small Airplane-Engine Components

The production of small complex components by electric-discharge milling is studied by experimental methods. Means of optimizing numerical-control software so as to obtain the required shaping precision are proposed. The proposed systems and equipment permit the development and implementation of designs unattainable by other means.     

Smart Selection of Milling Strategies for Complex Aircraft Components

Russian Engineering Research - In milling, the strategy for removing the residual margin in enclosed areas affects the machining time and the tool load; the specifics of that influence are studied...     

Tool for Friction Stir Welding in the Aerospace Industry

Russian Engineering Research - A tool for friction stir welding is analyzed experimentally. On the basis of model tests, design improvements are proposed: specifically, the proposed profile of the...     

Erratum to: Digital Twins of CNC Machine Tools in the Reconfiguring of Aircraft Factories

Russian Engineering Research - An Erratum to this paper has been published: https://doi.org/10.3103/S1068798X22100355     

Diagnostics of Dimensionally Controlled Microgrinding to Meet Quality Specifications

The diagnostics of microgrinding is considered, with a focus on structured hard materials. A test method is proposed for use in diagnostic procedures.     

Structure and conductivity of yttria and scandia‐doped zirconia crystals grown by skull melting

In this paper a detailed study of the (ZrO₂)_1‐x(Y₂O₃)_x (x=0.025–0.15), (ZrO₂)_1‐x(Sc₂O₃)_x (x = 0.06 – 0.11) and (ZrO₂)_1‐x‐y(Sc₂O₃)_x(Y₂O₃)_y (x=0.07 – 0.11; y=0.01 – 0.04) solid solution crystals grown by skull melting technique is presented. The structure, phase composition, and ion conductivity of the obtained crystals were investigated by X‐ray diffraction, transmission electron microscopy, Raman scattering spectroscopy, and impedance spectroscopy. Maximum conductivity as (ZrO₂)_1‐x(Y₂O₃)_x and (ZrO₂)_1‐x(Sc₂O₃)_x solid solution crystals is observed for the compositions containing 10 mol% stabilizing oxide, and the conductivity of 10ScSZ is ~3 times higher than for 10YSZ. Experiments on crystal growth (ZrO₂)_1‐x‐y(Sc₂O₃)_x(Y₂O₃)_y solid solutions showed that uniform, transparent crystals 7Sc3YSZ, 7Sc4YSZ, 8Sc2YSZ, 8Sc3YSZ, 9Sc2YSZ, 9Sc3YSZ, 10Sc1YSZ, and 10Sc2YSZ are single phase crystal containing t″ phase. It is established that a necessary condition of melt growth of (ZrO₂)_1‐x‐y(Sc₂O₃)_x(Y₂O₃)_y single‐phase crystals is the total concentration of the stabilizing oxides from 10 to 12 mol%. The addition of Y₂O₃ affects the (ZrO₂)_1‐x‐y(Sc₂O₃)_x(Y₂O₃)_y solid solution conductivity different ways and depends on the Sc₂O₃ content in the starting composition. The effects of structure, phase composition, concentration, and type of stabilizing oxides on the electrical characteristics of obtained crystals are discussed.     

Durable Tools for Friction Stir Welding of High-Temperature Airplane-Engine Components

Experimental data are presented regarding the creation of effective friction stir welding tools. A design concept for a friction stir welding tool and the corresponding attachment is proposed, taking account of the constraints associated with the workpieces; the system consisting of the machine tool, the attachment, the tool, and the workpieces; and the requirements on tool life. The tool life is investigated in friction stir welding of high-temperature materials in airplane-engine components.     

Change in the mechanism of conductivity in ZrO<Subscript>2</Subscript>-based crystals depending on the content of stabilizing Y<Subscript>2</Subscript>O<Subscript>3</Subscript> additive

The interrelationship between the structure, phase composition, and transport characteristics of solid electrolytes based on ZrO₂ has been studied as dependent on the content of stabilizing Y₂O₃ additive. It is established that twin boundaries do not lead to the appearance of additional mechanism of ionic conductivity acceleration in ZrO₂–Y₂O₃ crystals. The maximum conductivity has been observed in ZrO₂–(8–10) mol % Y₂O₃ crystals containing a t” phase, in which oxygen atoms are displaced from high-symmetry positions characteristic of the cubic phase.     

Tools for Friction Stir Welding in the Aviation Industry: Morphological Analysis

Russian Engineering Research - A method is proposed for creating the design outline of a tool used in friction stir welding, on the basis morphological analysis. On the basis of the electronic...