Self-regulating passive fuel supply for small direct methanol fuel cells operating in all orientations

A microfluidic fuel supply concept for passive and portable direct methanol fuel cells (DMFCs) that operates in all spatial orientations is presented. The concept has been proven by fabricating and testing a passive DMFC prototype. Methanol transport at the anode is propelled by the surface energy of deformed carbon dioxide bubbles, generated as a reaction product during DMFC operation. The experimental study reveals that in any orientation, the proposed pumping mechanism transports at least 3.5 times more methanol to the reactive area of the DMFC than the stoichiometry of the methanol oxidation would require to sustain DMFC operation. Additionally, the flow rates closely follow the applied electric load; hence the pumping mechanism is self-regulating. Oxygen is supplied to the cathode by diffusion and the reaction product water is transported out of the fuel cell along a continuous capillary pressure gradient. Results are presented that demonstrate the continuous passive operation for more than 40 h at ambient temperature with a power output of p = 4 mW cm⁻² in the preferred vertical orientation and of p = 3.2 mW cm⁻² in the least favorable horizontal orientation with the anode facing downwards.     

Monolithic integration of DFB laser with spot-size transformer forhighly efficient laser fibre coupling

The monolithic integration of a mushroom type InGaAs-InGaAsP MQW DFB laser with a spot-size transformer based on a two-layer lateral taper is reported. Highly efficient coupling to a butt-joined dispersion shifted singlemode fibre with a coupling loss down to 0.9 dB and large alignment tolerances was achieved, maintaining the good spectral characteristics of an isolated DFB-laser structure     

Narrow-band directional couplers made of dissimilar single-modefibers with different cladding refractive indexes

A wavelength-selective directional coupler, consisting of two polished single-mode fibers with different cladding refractive indexed, has been fabricated. In contrast to symmetrical couplers, where the power transfer characteristic is a quasiperiodic function of the wavelength, couplers made of dissimilar fibers show a true bandpass-filter characteristic. They consist of two fibers with different core diameters and refractive-index profiles, having the same cladding refractive index. The parameters of the fibers must be chosen in such a way that if their propagation constants β₁, β₂ are plotted over the wavelength, the curves intersect at a cross-over wavelength λ₀ equal to the center wavelength of the filter. The 3-dB bandwidth of the coupler's power transfer characteristic is 13.6 nm, the best value achieved up to now     

Discrete Chemical Release From a Microfluidic Chip

We demonstrate a discrete chemical release method, capable of delivering picoliter volumes of chemical solutions with 100 mum of spatial resolution and 20 mus of response time. The releasing mechanism is based on the transfer of pulsed liquid plugs through a hydrophobic air chamber. A microfluidic chip consisting of such a releasing array (2 times 10) is designed and fabricated. Numerical simulation and experimental testing are performed to verify the working principle. Advantages of this release-on-demand technology include leakage-free, fast response and versatile control of release profile. This new method could be a key enabling technology for precisely controlled release of biochemicals for modern pharmacological and biological research.     

Controlled counter-flow motion of magnetic bead chains rolling along microchannels

We demonstrate controlled transport of superparamagnetic beads in the opposite direction of a laminar flow. A permanent magnet assembles 200 nm magnetic particles into about 200 μm long bead chains that are aligned in parallel to the magnetic field lines. Due to a magnetic field gradient, the bead chains are attracted towards the wall of a microfluidic channel. A rotation of the permanent magnet results in a rotation of the bead chains in the opposite direction to the magnet. Due to friction on the surface, the bead chains roll along the channel wall, even in counter-flow direction, up to at a maximum counter-flow velocity of 8 mm s⁻¹. Based on this approach, magnetic beads can be accurately manoeuvred within microfluidic channels. This counter-flow motion can be efficiently be used in Lab-on-a-Chip systems, e.g. for implementing washing steps in DNA purification.     

Pneumatic dispensing of nano- to picoliter droplets of liquid metal with the StarJet method for rapid prototyping of metal microstructures

This study presents a new, simple and robust, pneumatically actuated method for the generation of liquid metal micro droplets in the nano- to picoliter range. The so-called StarJet dispenser utilizes a star-shaped nozzle geometry that stabilizes liquid plugs in its center by means of capillary forces. Single droplets of the liquid metal can be pneumatically generated by the interaction of the sheathing gas flow in the outer grooves of the nozzle and the liquid metal. For experimental validation, a print head was build consisting of silicon chips with a star-shaped nozzle geometry and a heated actuator (up to 280°C). The silicon chips are fabricated by Deep Reactive Ion Etching (DRIE). Chip designs with different star-shaped geometries were able to generate droplets with diameters in the range of the corresponding nozzle diameters. The StarJet can be operated in two modes: Either continuous droplet dispensing mode or drop on demand (DoD) mode. The continuous droplet generation mode for a nozzle with 183?μm diameter shows tear-off frequencies between 25 and 120?Hz, while droplet diameters remain constant at 210?μm for each pressure level. Metal columns were printed with a thickness of 0.5–1.0?mm and 30?mm height (aspect ratio >30), to demonstrate the directional stability of droplet ejection and its potential as a suitable tool for direct prototyping of the metal microstructures.     

Energy harvesting by implantable abiotically catalyzed glucose fuel cells

Implantable glucose fuel cells are a promising approach to realize an autonomous energy supply for medical implants that solely relies on the electrochemical reaction of oxygen and glucose. Key advantage over conventional batteries is the abundant availability of both reactants in body fluids, rendering the need for regular replacement or external recharging mechanisms obsolete. Implantable glucose fuel cells, based on abiotic catalysts such as noble metals and activated carbon, have already been developed as power supply for cardiac pacemakers in the late-1960s. Whereas, in vitro and preliminary in vivo studies demonstrated their long-term stability, the performance of these fuel cells is limited to the μW-range. Consequently, no further developments have been reported since high-capacity lithium iodine batteries for cardiac pacemakers became available in the mid-1970s. In recent years research has been focused on enzymatically catalyzed glucose fuel cells. They offer higher power densities than their abiotically catalyzed counterparts, but the limited enzyme stability impedes long-term application. In this context, the trend towards increasingly energy-efficient low power MEMS (micro-electro-mechanical systems) implants has revived the interest in abiotic catalysts as a long-term stable alternative. This review covers the state-of-the-art in implantable abiotically catalyzed glucose fuel cells and their development since the 1960s. Different embodiment concepts are presented and the historical achievements of academic and industrial research groups are critically reviewed. Special regard is given to the applicability of the concept as sustainable micro-power generator for implantable devices.     

A potentially implantable glucose fuel cell with Raney-platinum film electrodes for improved hydrolytic and oxidative stability

We present an improved abiotically catalyzed glucose fuel cell, intended as energy harvesting tissue implantable power supply for medical implants. The fuel cell is constructed from a Raney-platinum film cathode deposited on a silicon substrate with micro-machined feedholes for glucose permeability, arranged in front of a Raney-platinum film anode. A novelty is the application of platinum for both electrodes and the complete abdication of hydrogel binders. This overcomes the limited stability against hydrolytic and oxidative attack encountered with previous glucose fuel cells fabricated from activated carbon particles dispersed in a hydrogel matrix. During performance characterization in phosphate buffered saline under physiological concentrations of glucose and oxygen the diffusion resistance to be expected from tissue capsule formation was taken into account. Despite the resulting limited oxygen supply, the Raney-platinum fuel cells exhibit a power density of up to (4.4 ± 0.2) μW cm⁻² at 7.0% oxygen saturation. This exceeds the performance of our previous carbon-based prototypes, and can be attributed to the higher catalytic activity of platinum cathodes and in particular the increased oxygen tolerance of the Raney-platinum film anodes.