High char‐yielding poly[acrylonitrile‐co‐(itaconic acid)‐co‐(methyl acrylate)]: synthesis and properties

Polyacrylonitrile terpolymers of various compositions consisting of acrylonitrile (AN), itaconic acid (IA) and methyl acrylate (MA) were synthesized by solution polymerization in dimethylsulfoxide. Increase in concentration of either IA or MA retarded the overall polymerization rate and the polymer molecular weight. The system consisting of AN + MA and varying IA concentration was more prone to retardation in comparison with the system composed of AN + IA with variable MA concentration. The retardation factors were quantified. Minor quantities of MA boost the reactivity of IA in the terpolymer system. The terpolymer was richer in MA vis‐à‐vis the feed. The thermal characteristics of the terpolymer were examined as a function of its composition. In contrast to the copolymer of AN and IA requiring 1–1.5 mol% IA, the terpolymer required an IA content of approximately 2.5 mol% for optimum thermal stability. The polymer with 90 mol% AN, 2.5 mol% IA and 7.5 mol% MA exhibited reasonably good char‐forming characteristics and thermal stability. The overall crystallinity and crystallite size of the polymers were found to decrease on incorporation of the comonomers. The ‘aromatization index’ of the copolymer increased with the temperature of pyrolysis through re‐organization of the tetrahydropyridine ladder structure. Copyright © 2005 Society of Chemical Industry     

Gelling of alginate fibres

Equipment was developed to measure the time for complete gelling of sodium alginate fibres in calcium chloride solution, taken as the time to achieve maximum tensile strength. The effects of fibre diameter, alginate concentration, alginate composition and calcium chloride concentration on gelling time were investigated. A diffusional model, developed to predict the gelling time, agreed with experimental results except for the effect of calcium ion concentration which was modelled empirically.     

Creep of aromatic polyamide fibres

Creep of Kevlar 29, Kevlar 49 and PRD 49-III fibres was investigated. The fibres exhibited transient creep and the strain-time relationship was represented by a logarithmic time law. The creep strain recovered with time when the load was removed. Upon reloading to the same creep stress the strain-time relationship was again logarithmic but the creep rate was reduced. Modulus measurements were made during the creep test and these showed that the modulus increased with time. This result indicated a crystallite rotation mechanism which could account for the experimentally observed creep strain. Creep in PRD 49-III fibres exhibited a small temperature dependence over the temperature range 20°C to 150°C. The apparent creep activation energy was consistent with the range of values reported for hydrogen bonding. This suggests one possible creep mechanism in which the combined action of stress and thermal activation causes rearrangement of intercrystalline bonds in the crystallite boundaries resulting in boundary creep. Boundary creep allows crystallite rotation which produces the macroscopic creep strain. Boundary creep is discussed in terms of the fibre morphology and a model of delayed elasticity.     

Micromechanical characterisation of fibre/matrix interfaces

Theoretical analyses for the single fibre pull-out and push-out models under monotonic loading are given which are based on a shear-lag analysis in a fracture mechanics approach considering non-constant friction at the debonded interface as a result of fibre Poisson contraction (or expansion). The solutions allow the determination of typical fibre/matrix interfacial properties such as the interfacial fracture toughness, G_ic, the coefficient of friction, μ, and the residual clamping stress, q₀. Under cyclic loading the interfacial properties are expected to degrade as a result of repetitive abrasion, and a power law function is assumed between μ and the number of elapsed cycles, N. However, G_ic is assumed to be unaffected and a fracture mechanics based debond criterion is derived for the relationship between the external applied stress, the debond length and the reduced friction coefficient for both fibre pull-out and fibre push-out. In addition, the relative displacements between the free fibre end and the matrix top are obtained for cyclic fatigue when the fibre is loaded and unloaded. A relationship obtained for the protrusion (or intrusion) length in fibre pull-out (or push-out) experiments allows the severity of the interface frictional degradation to be evaluated and characterised. Similarities and differences in the frictional degradation behaviour between fibre pull-out and push-out are also identified.     

Milled fibre reinforced epoxy resin — an engineering polymer composite

A milled fibre reinforced epoxy resin composite (MFRE) has been developed for low temperature use. It is resistant to fracture at temperatures down to at least 77 K in direct contact with liquefied gases. It can be used as an adhesive, a gap-filling mastic or a moulding compound for difficult cryogenic applications. The characteristics of the material and some applications are described.     

Microstructure of high modulus solid state extruded polyethylene: 2. X-ray scattering studies of 12, 24 and 36 extrusion draw ratio

The microstructure of a series of solid state extruded polyethylene fibres was examined by wide- and small-angle X-ray scattering. By measuring absolute intensities using a two dimensional position sensitive detector, accurate values of the small-angle invariant for anisotropic samples were obtained. This measurement coupled with wide-angle X-ray scattering and d.s.c. permitted determination of the density of the noncrystalline component. The use of a two phase model for solid state extruded polyethylene is justified if consideration is given to the effective densities of the crystalline and noncrystalline phases, which change with deformation. The effective density of the crystalline phase decreases by 1% (0.999–0.990 g cm^?3) from the unextruded billet compared to a 36 draw ratio extrudate, while the noncrystalline phase density increases by 6% (0.84–0.89 g cm^?3). These changes lead to an overall decrease in the mean squared electron density fluctuation of 63%. The average axial crystallite length measured by wide-angle X-ray scattering increases with extrusion draw ratio while the SAXS long period decreases and weakens considerably. These observations and the electron microscopy results from the previous paper, (Polymer, 1982, 23, 1069), are fully consistent with the key features of the Peterlin model of fibre microstructure.     

SMC的制造工艺及成型技术

针对SMC在汽车工业中的应用,介绍了该塑料的材料选择、制造工艺、成型技术和急需研究开发的课题。     

The Transfer of Fibres in the Carding Machine

The problem of understanding the transfer of fibres between carding-machine surfaces is addressed by considering the movement of a single fibre in an airflow. The structure of the aerodynamic flow field predicts how and when fibres migrate between the different process surfaces. In the case of a revolving-flats carding machine the theory predicts a “strong” aerodynamic mechanism between taker-in and cylinder and a “weak” mechanism between cylinder and removal cylinder resulting in effective transfer in the first case and a more limited transfer in the second.     

Fabrication process of open surfaces by robotic fibre placement

Composite materials are being used extensively in many industrial sectors. They offer excellent material properties compared to other structural materials available. However, the traditional fabrication process using manual hand lay-up is time consuming and labour intensive. Therefore, robotic fibre placement has been introduced to overcome these drawbacks. This approach may greatly reduce cycle time and manufacturing costs. This paper describes the overall strategy for the establishment of a flexible robotic fibre placement technique. The fabrication process planning of this new technique is presented. Three different types of fibre placement for open surfaces are discussed. These include simulation-based fibre path generation, fibre steering, and sensory-based contour following methodologies. The system architecture for the process control is also presented.