Effects of Rare Earths on Toughness of 31Mn2SiRE Wear-Resistance Cast Steel

The toughness of 31Mn2SiRE wear-resistance cast steel were increased by means of RE compound modification and high temperature austenitizing. The results show that the microstructures can be refined, needle and network ferrite are eliminated, the dislocation density and the quantity of dislocated martensite are increased remarkably, and the shape and distribution of inclusions are improved by the addition of RE. Therefore, the mechanical properties of the modified steel can be greatly increased, especially the toughness (αK) by 44%, yield strength (σs) by 10%, and elongation (δ5) by 42%.     

硅烷交联超高分子量聚乙烯

采用硅烷对超高分子量聚乙烯(UHMWPE)进行交联改性，系统地研究了交联UHMWPE的凝胶率、熔点、结晶度、力学性能与耐磨性。结果表明，硅烷偶联剂导致了UHMWPE的交联，使UHMWPE的凝胶率提高。当硅烷含量较低时，UHMWPE的熔点增高、结晶度增大；当硅烷含量较高时，UHMWPE的熔点、结晶度呈下降的趋势；硅烷交联导致了UHMWPE材料的模量和强度提高，磨耗率降低；当硅烷含量较高时，交联UHMWPE材料的力学性能和磨耗率均变差；当硅烷含量为0．2份～0．4份时，交联UHMWPE材料的综合性能最佳。     

耐磨焊条中铁、石墨和碳化硼的优化设计

堆焊焊条设计试验采用L9（34）式正交表设计,以石墨、碳化硼和铁粉3个因素为变量,通过工艺性能定性分析,硬度值正交回归,最优化计算,得到优化试验配方和建立堆焊层金属硬度的回归方程,从而找到药皮主要成分石墨、碳化硼、铁粉对堆焊金属硬度、耐磨性等性能的影响规律.其中,碳化硼影响最大,铁粉次之,最小是石墨.随着碳化硼、铁粉、石墨增加硬度与耐磨性提高.铁粉量增加焊缝成型好,飞溅小.而石墨增加焊缝成型不好.碳化硼增加,飞溅加大.得到的最佳堆焊焊条配方,其焊接工艺性能优良,硬度值达68～71 HRC.     

HM1堆焊焊条的研制

针对3Cr3Mo3W2V焊条的药皮组成、堆焊工艺、堆焊层组织进行了较为系统的试验研究。试验结果表明：该焊条堆焊后，经热处理基本达到3Cr3Mo3W2V热作模具的工作要求。     

W18Cr4V激光表面合金化表面形貌与耐磨性能的研究

利用0～2kw连续可调CO_2气体激光器对W_18Cr_4V表面进行不同预徐敷材料的激光表面合金化(LSA).考察了合金粉末成分、激光处理工艺参数、预徐敷层厚度对LSA后表面形貌以及耐磨性的影响规律.     

等温淬火奥—贝球铁抗磨性能的研究

对用３００℃和３６０℃等温淬火的奥－贝球铁的机械性能和抗磨性能进行了测试，结果表明：等温淬火奥－贝球铁是一种具有良好综合力学性能和抗磨性能的抗磨材料。     

Microstructure Control of Thermally Sprayed Co-Based Self-Fluxing Alloy Coatings by Diffusion Treatment

This article describes microstructure control aimed for wear-resistance improvement of Co-based (Co-Cr-W-B-Si) self-fluxing alloy coating by diffusion treatment. The diffusion treatments of thermally sprayed Co-based self-fluxing alloy coating on steel substrate were carried out at 1370-1450 K for 600-6000 s under an Ar gas atmosphere. Microstructural variations of the coating and the interface between the substrate and the coating were investigated in detail. A proper diffusion treatment precipitates two kinds of fine compounds in Co-based matrix. X-ray diffractometer (XRD) and electron probe microanalyzer (EPMA) analysis revealed these precipitates to be a chromium boride dissolving cobalt and a tungsten boride containing cobalt and chromium. The size of each precipitate became larger with increasing treatment temperature and time. A coating with the proper size borides showed a superior wear-resistance. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

不饱和聚酯/剑麻纤维复合材料的制备及其耐磨性能

采用碱处理、热处理、碱热处理、热-碱处理、乙酰化处理、氰乙基化处理、高锰酸钾处理以及TDI和偶联剂处理等不同的物理和化学方法对剑麻纤维(SF)进行处理，然后将SF细化，与不饱和聚酯塑料共混，通过模压成型方式制成不饱和聚酯／剑麻纤维复合材料．研究表明：固定剑麻纤维的用量，采用化学方法处理的SF，其复合材料比采用物理方法处理时材料的耐磨性能好，尤以TDI处理方法为最好，复合材料耐磨性比未处理体系提高了68．77％；复合材料的耐磨性能随剑麻纤维含量的增大而变好．     

离子注入聚碳酸酯表面力学性能改变研究

将B^ 和O^ 离子分别注人到高分子化合物聚碳酸酯(PC)中，PC的表面显微硬度和耐磨性能均得到了较大提高。用纳米硬度计测量注人前后PC的显微硬度，硬度提高了7～25倍。用球盘式磨损实验机测量注人前后PC的耐磨性能，磨痕的宽度比未注人的窄，最窄的磨痕(或最窄处)为未注人磨痕宽度的1／3～1／2。傅里叶变换红外光谱(FTIR)测试表明，注人前后高分子的结构发生了变化。     

液体润滑油微胶囊复合电沉积镍的研究

讨论了用水相分离法制备含有液体微胶囊的技术，并且将以润滑油为囊心的液体微胶囊加入到氨基磺酸镍镀液中进行复合共沉积，得到了含有液体润滑油微胶囊的复合镀镍层。通过对这种镀层的表面、断面形貌和成分分析，证实和确认了这种含有液体微胶囊的复合镀镍层。通过阳极极化曲线、3．5％NaCl溶液浸渍腐蚀试验、耐磨试验等结果表明含有润滑油为囊芯的微胶囊的复合镀镍层具有优良的耐腐蚀性和耐磨性。