熔模铸造型壳抗弯弹性模量的研究

依据材料力学、陶瓷材料的有关理论和方法,分别对水玻璃型壳、硅溶胶型壳及其复合型壳在不同温度时的抗弯弹性模量进行了测试研究.结果表明,耐火材料、温度对型壳的弹性模量有较大的影响,硅溶胶型壳和复合型壳的弹性模量值比水玻璃型壳的大.     

浅析SRT-Ⅳ裂解炉炉管弯曲及断裂原因

主要分析计算了裂解炉炉管受力情况，进而得出结论：裂解炉自身结构的相互约束力和炉管渗碳是导致炉管弯曲、断裂的主要原因，并提出了相应的解决措施。     

二氧化碳激光熔铸技术在氨压缩机曲轴修复中的应用

用连续输出功率在千瓦级的二氧化碳激光器 ,激光功率密度达到 (10 4～ 10 5)W·cm-2 时 ,对铁基材料表面进行熔铸 ,讨论了激光熔铸修复工艺 ,论述了对修复件强度、表面硬度和抗磨性能、残余应力的影响。     

可调角度弯钻杆的研制

在处理井下事故特别是藏鱼头事故时,由于鱼头不居中,甚至贴在井径变化较大处,因此很难实施普通打捞。现场普遍采用可弯肘节和折弯钻杆的方式进行寻找落鱼,实施打捞,有可能多次折弯钻杆,造成浪费,甚至造成井下更复杂情况的发生。根据这一情况,设计了可调角度弯钻杆。可调角度弯钻杆由上接头、花键体、调整套、下接头等组成,通过调节调整套和花键体等机构,可实现弯钻杆0°-4°调节。已完成可调角度弯钻杆的样机制造,并在多口井中进行应用。结果表明,采用可调角度弯钻杆可有效实施藏鱼头打捞,井口调节方便,应用取得了成功;单井可节约近30万元。     

Hot dip fine Zn and Zn-Al alloy double coating for corrosion resistance at coastal area

A new hot dip Zn-7Al alloy coating was performed on a structural steel by double coating of fine Zn and Zn-7 wt.% Al alloy, to prevent severe corrosion in coastal area. The alloy-coated steels were exposed to seaside, quasi-industrial, and rural districts to compare with conventional Zn coating. Double coating was significantly effective in preventing corrosion, particularly in a seaside. It was estimated from the exposure test for 10 years that the life of the Zn-7Al alloy-coated steel would be almost four times that of the Zn-coated steel in the seaside. A bending test showed that no exfoliation occurred at the interface between the coated alloy and substrate steel. TEM observation revealed that the excellent adhesiveness of the doubly coated fine Zn and Zn-7Al alloy to the steel substrate was due to formation of the interface region consisting of heterogeneous fine phase mixture of zinc, aluminium and iron.     

四点弯疲劳试验尺寸效应及MA760疲劳特性研究

考虑到四点弯疲劳试验在疲劳裂纹启裂及早期扩展行为研究中的优点，本文设计并使用了一个四点湾疲劳加载装置。在不同的内跨距／试样厚度比值（d／H）及外跨距／内跨比值（L／d）下，经有限元计算结果表明：纯弯曲段内的表面应力分布并不是均匀的。计算结果有效地解释了本文及有关文献中的实验结果，文中据此给出了四点弯疲劳试样的推荐尺寸。在室温及高温（750℃）下，对锦基超强合金MA760进行四点弯疲劳试验结果表明：该材料具有很好的抗疲劳裂纹启裂能力，但其抗裂纹扩展能力很差；该材料对内部夹杂物的敏感性与环境温度及试样相对厚度密切相关。     

汽车主轴齿轮断裂失效分析

通过对汽车主轴齿轮在使用过程中断裂的分析,得出主轴齿轮主要是由于冷矫正过程中花键部分因截面积最小而承受了最大的弯曲应力,使齿轴局部发生过度塑性变形而产生裂纹源,从而在随后装配锤击螺母和汽车运行过程中,主轴因受到冲击载荷发生断裂.对该零件的热处理变形规律进行了分析讨论,提出了该零件生产工艺流程的改进建议.     

弯头全自动成形机的工作原理和机械结构

弯头自动成形机是空调行业加工铜管的重要机器,介绍了该机的用途、规格与性能、工作原理与设备构成、设备的调整.     

A Simple Technique for Scaling Up Pneumatic Conveying Systems

A brief survey has shown that although scaling-up techniques in pneumatic conveying systems have generally been based on laboratory-scale test data, there still exists a divergence of opinions about the right choice of certain basic parameters such as solids friction factor and air friction factor. In this article, a simple model for pressure drop calculation has been proposed based on the classical Darcy's equation with some modifications. A parameter K, called pressure drop coefficient, has been shown to be independent of pipe diameter and hence suitable for scaling up to pipe sizes different from those used in laboratory-scale tests. For each of the bulk material and pipe size combinations used in this study, we calculated the standard deviation of predicted pressure values from the experimental values along the central 45° line passing through the origin; it varied from±165 mbar to a maximum±285 mbar. It has been shown that the model can be used for both horizontal and vertical pneumatic conveying.     

PROTOS M5卷接机组梗签输送装置的优化设计

为解决PROTOS M5卷接机组梗签输送装置中输送管道容易堵塞问题,通过Solid Works建立管道模型,利用Fluent分析软件模拟空气在管道中流动的形态,对流体在管道中的压力和流线进行分析,得到梗签输送管道的堵塞原因并对该装置进行了优化设计:将封闭式弯管改为开放式振槽,缩短输送管道长度;增加切碎梗签功能,将较长梗签切断,避免过长梗签卡在管道弯曲处;采用直管连接梗签箱与集中负压源,减少负压损失。结果表明:1管道在最大弯曲处、同一截面上出现螺旋式流动时,或在最大弯曲处出现流速为零时,以及管道压力损失过大时,均容易造成管道堵塞。2改进后管道压力和流线分布均匀,管道压力损失由452.8 Pa减小到245.5 Pa,有效解决了梗签输送管道堵塞问题。