Etching technique for revelation of plastic deformation zone in low carbon steel

Abstract

In this study, an etching technique to detect the localised plastic deformation behaviour in a low carbon steel was developed. With this technique, etching with Fry solution under ultrasonic vibration was carried out on samples plastically deformed and then heated at 550°C for a certain period of time. The plastic zone was revealed by different degrees of etching in the plastically deformed and non-deformed regions; the plastic zone was found to be only slightly etched, whereas the other region was deeply etched. From the surface offset after etching, the deformation zone was found to be observable even at low magnification, such as 10 times. As the heating duration increased, the plastic zone became clearer. The mechanism for such an etching reaction is discussed on the basis of electrochemical analysis.     

Effect of microstructure on attenuation mechanism of ultrasonic waves in carbon steels

Abstract

In this paper, fundamental concepts of ultrasonics and characteristics of distinctive microstructures have been used to simply explain the effect of microstructure on the attenuation mechanism of ultrasonic waves in carbon steels. In addition, it has been shown that application of the second medium hardness instead of the bulk hardness is more appropriate to correlate the sound velocity and the microstructure.     

Substitution of graphite in powder metallurgical steels with carbon from petroleum products

Abstract

This paper reviews the mechanical and microstructural characteristics of hypoeutectoid steels obtained by powder technology, in which various carbonaceous petroleum products provide the carbon constituent. These steels are compared with others of similar composition obtained from graphite.     

12—THEORETICAL CONSIDERATIONS IN OPEN-END SPINNING

Two problems are discussed in this paper. In the first, the effect of the deposition of fibres in open-end-spinning systems on the yarn irregularity produced is considered.

The drafting operations are divided into two types, that is, System I and System II. System I is the type in which fibres are accelerated when the leading ends arrive at a point or a specified area, and System II is the type in which the trailing ends are accelerated in the same way as those of System I. System II is more profitable if the fibres have non-uniform length, and the leading-fibre-end-density function contains most of the irregularity. The rotating-drum spinning method is also considered from the viewpoint of yarn irregularity, and the range of wavelengths that should be decreased by this method is calculated. The conclusion is that the total draft must be smaller than 2πR/[lbar], where R is the inner radius of the drum and [lbar] is the mean fibre length.

The second problem concerns the separation draft. Open-end drafting systems require very high drafts for separating the fibres. The problem is to determine what value of draft is needed. The conclusion reached is that perfect separation is impossible because of the random arrangement of fibres. The probability of separation is presented and calculated theoretically.     

Solidification cracking in low alloy steel welds

Abstract

The high solidification cracking susceptibility of low C steel weld metals was investigated using pure Fe model alloys containing 0–0·23%C, 0–5%Ni and 0–0·0144%B. In addition, a few Fe–C–Ni ternary alloys were also tested. Solidification cracking susceptibility was tested using longitudinal varestraint and transvarestraint tests. Cracking was evaluated using crack length and brittleness temperature range criteria. The Fe–C alloys showed high cracking tendency in two regimes, the first in the ultralow carbon range of 0·03–0·05%C and the second in a narrow band close to 0·1%C. The cracking was much more than that attributable to solute segregation. In Fe–Ni and Fe–B alloys, cracking was a function of alloy content. Solidification cracking due to C and Ni was higher in the ferritic mode of solidification compared to the austenitic, unlike in stainless steels, where the ferritic mode provides high resistance to cracking. In Fe-C-Ni ternary alloys, cracking could be better related to composition in terms of a variable coefficient for C in the Ni equivalent. In the vicinity of 0·1%C, cracking was attributable to shrinkage due to solid state transformation from δ to γ in the brittle temperature range, and is similar to that occurring during continuous casting of steel. However, this factor did not appear to play a role in cracking in the ultralow C range of 0·03–0·05%C.     

Case hardening of zirconium

Abstract

The poor tribological properties of zirconium limit its application, particularly its use in valves in the nuclear industry. Following up on a successful program to case harden titanium, the authors applied the same techniques to zirconium. Although the two metals are closely related, the diffusing species used for titanium were not found to be suitable for zirconium because of cracking in the sub-ceramic diffusion zone. A modified approach using hydrogen to improve the ductility of the layer successfully reduced its hardness, but not its propensity to cracking.     

Customization of a Commercially Available Prep Scale SFC System to Provide Enhanced Capabilities

Preparative Scale Supercritical Fluid Chromatography is emerging as a powerful alternative to HPLC for the purification and separation of complex chemical reaction mixtures. Advantages include greatly reduced solvent usage (and thus lower cost and environmental impact), higher throughput, and in some cases higher resolution. While there are commercially available prep SFC instruments, none currently offer all the features desired by many medicinal chemists engaged in the drug discovery process. These include: the ability to collect an unlimited number of fractions per sample with high recovery and negligible carryover, fully automated capacity to collect several hundred fractions, and the ability to collect fractions into the same disposable test tubes and racks which are already employed in HPLC. This article describes the customization of a preparatory scale SFC system purchased from Berger Instruments, Inc., Newark, DE. (a subsidiary Mettler-Toledo International, Inc., of Greifensee, Switzerland) in order to provide these capabilities.     

Effect of surface oxygen content and roughness on interfacial adhesion in carbon fiber–polycarbonate composites

The effect of surface chemistry and rugosity on the interfacial adhesion between Bisphenol-A Polycarbonate and a carbon fiber surface subjected to surface treatment to add surface oxygen groups was investigated. The surface oxygen content of PAN based intermediate modulus IM7 carbon fibers was varied by an oxidative surface treatment. The oxygen content of the carbon fiber surface increased from 4 to 22% by changing the degree of surface treatment from 0 to 400% of nominal commercial surface treatment levels. The oxidative surface treatment also causes an increase in surface roughness by creating pores and fissures in the surface by removing carbon from the regions between the graphite crystallites. To decouple the effects of surface roughness and the surface oxides on the interfacial adhesion, the oxidized fiber surface was passivated via hydrogenation at elevated temperature. Thermal hydrogenation removes the oxides on the surface without significantly altering the surface topography. The results of interfacial adhesion tests indicate that an increase in the oxygen content of the fiber does not increase the fiber-matrix interfacial adhesion significantly. Comparing adhesion results between oxidized and hydrogen passivated fibers shows that the effect of the surface roughness on the interfacial adhesion is also insignificant. Overall, dispersive interactions alone appear to be the primary factor in adhesion of carbon fibers to thermoplastic matrices in composites.     

Effect of annealing on the cohesion,adhesion, and tribological behavior of amorphous silicon-containing diamond-like carbon (Si-DLC) coatings on steel

Amorphous silicon-containing diamond-like carbon (Si-DLC) coatings were deposited by Ar+ ion beam-assisted physical vapor deposition of tetraphenyl-tetramethyl-trisiloxane (704 Dow Corning diffusion pump oil) on AISI 4340 low alloy and 440° C high alloy steel specimens, as well as on thin wafers of the same compositions, in order to evaluate residual stresses within the coatings. During annealing in an argon atmosphere at 200°C for up to 30 min, the residual compressive stress, attributed to hydrogen entrapment during deposition, gradually changed to tensile due to loss of hydrogen, and the rate of stress increase decreased with increasing annealing time. The cohesion and adhesion failure loads of the coatings decreased with annealing time, as did the friction coefficient between the coating and a diamond stylus. The specific wear rate, measured by pin-on-disk tribometry, increased with annealing time. These properties are affected not only by the change in residual stress state during annealing, but most likely also by devitrification and the accompanying grain growth. If these effects are neglected, then the properties may be correlated directly with residual stresses in the coating.