中压型大功率电子束焊机电控系统的研制

本文介绍了７０ｋＶ、３０ｋＷ电子束焊机电子枪电源──加速电源、灯丝电源、轰击电源和偏压电源的特点及其控制原理。     

Long-term weathering behavior of UV-curable clearcoats: Depth profiling of photooxidation,UVA, and HALS distributions

The long-term weathering performance of two UV-curable clearcoat systems was studied using in-plane microtomy in combination with infrared spectroscopy, UV spectroscopy, and ESR spectroscopy. Oxygen transport characteristics were also studied using the half-time method. The photooxidation versus depth profile was highly dependant on the presence of hindered amine light stabilizers (HALS) for both coating systems. Ultraviolet light absorbers (UVA) had little effect on the photooxidation profile. A photooxidation gradient was formed in both clearcoats due to a reduction in oxygen solubility when compared to standard thermoset clearcoats. This gradient was only seen in formulations not containing HALS. Presented at the 82nd Annual Meeting of the Federation of Societies for Coatings Technology, on October 27–29, 2004, in Chicago, IL.     

Physical properties of electron beam irradiated poly(vinyl butyral) composites with carbamate,imidazole, and tetrazolium dye

Films of poly(vinyl butyral) composites with triphenyl tetrazolium chloride dye (TTC) and the antioxidant nickel dibutyl dithiocarbamate (NBC) or 2‐mercaptobenzimidazole (MBI) were prepared by the solution casting method using butyl alcohol as a solvent. The effect of various doses of electron beam irradiation (50–200 kGy) on color response, thermal, and mechanical properties were investigated. The color measurements showed that the films of the different composites possessed a high sensitivity to electron beam irradiation, in which the nearly colorless films were changed to deep red color, which can be easily detected by visual observations. In addition, the change in color depends on irradiation dose and the contents of the TTC dye. Moreover, the presence of the antioxidants NBC or MBI has no effect on the development of color. However, PVB/TTC and PVB/TTC/MBI composites showed high regular change in color as a function of irradiation dose. The thermogravimetric analysis used to study the thermal stability indicated that PVB/TTC composites either before or after electron beam irradiation are thermally more stable than neat PVB polymer. The presence of the antioxidants NBC or MBI offered protection to PVB/TTC composites against decomposition or oxidative degradation resulted from irradiation. Blending unirradiated PVB with TTC dye, mixture of TTC and NBC, and mixture of TTC and MBI reduced the tensile strength by 4, 20, and 17% upon blending, respectively. However, the reduction in tensile strength of the entire composite films (～7% based on the initial value) upon exposure to a dose of 50 kGy is acceptable for practical applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4358–4365, 2006     

Optimization of biohydrogen production by Clostridium butyricum EB6 from palm oil mill effluent using response surface methodology

Clostridium butyricum EB6 successfully produced hydrogen gas from palm oil mill effluent (POME). In this study, central composite design and response surface methodology were applied to determine the optimum conditions for hydrogen production (P_c) and maximum hydrogen production rate (R_max) from POME. Experimental results showed that the pH, temperature and chemical oxygen demand (COD) of POME affected both the hydrogen production and production rate, both individually and interactively. The optimum conditions for hydrogen production (P_c) were pH 5.69, 36 °C, and 92 g COD/l; with an estimated P_c value of 306 ml H₂/g carbohydrate. The optimum conditions for maximum hydrogen production rate (R_max) were pH 6.52, 41 °C and 60 g COD/l; with an estimated R_max value of 914 ml H₂/h. An overlay study was performed to obtain an overall model optimization. The optimized conditions for the overall model were pH 6.05, 36 °C and 94 g COD/l. The hydrogen content in the biogas produced ranged from 60% to 75%.     

脂肪族环氧四丙烯酸酯的合成及其在UV涂料中的应用

采用丁二酸酐、三羟甲基丙烷二丙烯酸酯在催化剂的作用下进行开环反应得中间体,然后再与新戊二醇二缩水甘油醚反应制得脂肪族环氧四丙烯酸酯,并且对其在UV涂料中的应用性能进行了研究。     

12E3加弹机EB系统故障探讨与性能提升

针对12E3加弹机EB系统设计缺陷及故障偏高的问题,从EB结构特点、工作原理、电器控制方面进行分析和探讨,提出了EB系统典型故障的解决办法和系统部件优化改进措施,以达到EB系统稳定运行、加弹机设备整体性能有效提升的目的。     

Carbon nanotube–polyaniline composites

The last decade has seen a growing interest in hybrid electrically conducting nanocomposites. This article aims to provide a detailed overview of the present status of research in carbon nanotube–polyaniline (CNT/PANI) composites, from processing to structural and property evaluations. CNT/PANI are synthesized by electrochemical and chemical processing. When chemical methods are used, the main challenge is to obtain processable CNT/PANI in the emeraldine salt (ES) form composites. Stable dispersions of ES–CNT in organic media are prepared using the post doping method, inverse emulsion polymerization, or ex situ polymerizations. On the contrary, stable water dispersions of CNT/ES are prepared using hydrophilization of a preformed CNT/ES composite, direct synthesis of micelle–CNT hybrid templates, interfacial polymerization, covalent functionalization of CNT with a water soluble polymer, or using electrostatic interactions between two oppositely charged ES and CNT aqueous colloids. Moreover, the strategies for the synthesis of ternary CNT/PANI composites incorporating noble metal nanoparticles, metal oxide, or graphene sheets are also presented and analyzed in depth. Finally, we give a review of potential applications, including chemical sensors, capacitors, fuel cells and electronic devices.     

引进天然气的经济性分析

引入天然气,可以将炼化企业燃料清洁化,应对越来越严格的环保要求,并平稳炼厂瓦斯系统压力,但同时将增加成本。通过拓宽天然气用途,将其用于顶替石脑油作为制氢原料,顶替出催化干气送到化工区干气制乙苯装置,生产乙苯自用或销售,可达到总体效益最大化。     

Erosion, corrosion and erosion–corrosion of EB PVD thermal barrier coatings

Electron beam (EB) physical vapour deposited (PVD) thermal barrier coatings (TBCs) have been used in gas turbine engines for a number of years. The primary mode of failure is attributed to oxidation of the bond coat and growth of the thermally grown oxide (TGO), the alumina scale that forms on the bond coat and to which the ceramic top coat adheres. Once the TGO reaches a critical thickness, the TBC tends to spall and expose the underlying substrate to the hot gases. Erosion is commonly accepted as a secondary failure mechanism, which thins the TBC thus reducing its insulation capability and increasing the TGO growth rate. In severe conditions, erosion can completely remove the TBC over time, again resulting in the exposure of the substrate, typically Ni-based superalloys. Since engine efficiency is related to turbine entry temperature (TET), there is a constant driving force to increase this temperature. With this drive for higher TETs comes corrosion problems for the yttria stabilised zirconia (YSZ) ceramic topcoat. YSZ is susceptible to attack from molten calcium–magnesium–alumina–silicates (CMAS) which degrades the YSZ both chemically and micro-structurally. CMAS has a melting point of around 1240 °C and since it is common in atmospheric dust it is easily deposited onto gas turbine blades. If the CMAS then melts and penetrates into the ceramic, the life of the TBC can be significantly reduced. This paper discusses the various failure mechanisms associated with the erosion, corrosion and erosion–corrosion of EB PVD TBCs. The concept of a dimensionless ratio D/d, where D is the contact footprint diameter and d is the column diameter, as a means of determining the erosion mechanism is introduced and discussed for EB PVD TBCs.