蒸发器泄漏原因分析及处理

对锦州石化分公司第三套催化裂化装置系统蒸发器泄漏原因进行了分析,并提出处理措施。收到较好的效果。     

Evolutionary design of dynamic neural networks for evaporator control

This paper presents a novel neural network (NN) to control an ammonia refrigerant evaporator. Inspired by the latest findings on the biological neuron, a dynamic synaptic unit (DSU) is proposed to enhance the information processing capacity of artificial neurons. Treating the dynamic synaptic activity after the nonlinear somatic activity helps to capture the dynamics demarcated by the Gaussian activation pertaining to the input space. This practice leads to a remarkable reduction in curse of dimensionality. The proposed NN architecture has been compared with two other conventional architectures; one with dynamic neural units (DNUs) and the other with nonlinear static functions as perceptrons. The objective is to control evaporator heat flow rate and secondary fluid outlet temperature while keeping the degree of refrigerant superheat in the range 4–7 K at the evaporator outlet by manipulating refrigerant and evaporator secondary fluid flow rates. The drawbacks of conventional approaches to this problem are discussed, and how the novel method can overcome them are presented. An evolutionary approach is adopted to optimize the parameters of the NN controllers. Then evaporator process model is accomplished as a combination of governing equations and a sub NN resulting in a simple and sufficiently accurate model. The effectiveness of the proposed dynamic NN controller for the evaporator system model is validated using experimental data from the ammonia refrigeration plant.     

An experimental and numerical study of hunting in thermostatic-expansion-valve-controlled evaporators

The dynamic behaviour of a thermostatic-expansion–valve (TEV)-controlled dry-evaporator is studied experimentally and numerically. Although the linear model of the TEV together with the distributed model of the evaporator is able to predict the stable dynamic response of the system adequately, it fails to reproduce the hunting behaviour that is observed under certain operating conditions. A scrutiny of the experimental data reveals the possible existence of hysteresis in the system. The distributed model including the experimentally determined input-output characteristics of the TEV is able to reproduce the main features of the hunting oscillations well. The amplitude and frequency of these oscillations depend on the static superheat setting, the heat load of the evaporator and the time constant of the TEV bulb.     

Transient aspects of inner wall temperatures at different spatial positions in fluidized bed evaporators

In this work, the instantaneous data of inner wall temperatures obtained at given axial positions but for different heated tubes or at various axial positions but at the same heated tube in a tube-bank fluidized bed evaporator with a vapor–liquid–solid external natural circulation flow were analyzed by employing linear and nonlinear time series analysis methods, including correlation dimension and Kolmogorov entropy analyses besides time domain, power spectrum and autocorrelation analyses. It is found that nonlinear characteristics of the wall temperature time series vary with spatial position in the evaporator at given operation conditions, and thus the multi-phase flow boiling behavior. However, the signals obtained at given axial position but different heated tubes in the evaporator exhibit more similar nonlinear evolution behavior, and those measured in the same heated tube but at different axial heights in the evaporator undergo more distinct nonlinear dynamic behavior. Multi-scale phenomena in different spatial positions are also found and discussed. These transient aspects of inner wall temperatures are closely related to the average holdup of solid particles and motion of vapor bubbles in vapor–liquid–solid flow. These results can provide some valuable information on the system modeling and controlling from the point of view of nonlinearity.     

新型结构蒸发器的制造

蒸发器管程为蛇形加热管线。管束是蒸发器的核心部件 ,制造管束的关键是控制异径管以及异径管与封头管板的焊接质量。加热管线通过异径管的套管与封头管板相连接。异径管的套管与管板的连接是挠性结构 ,改善了连接点的应力状况 ;U形管的中心距和管板、支持板的中心距必须保持一致。加热管的对接焊缝必须进行 10 0 %射线探伤。由于管孔和U形弯头的中心距较小 ,异径管与封头之间的空间有限 ,为方便换热管与异径管、封头管板与异径管的焊接 ,采取从上到下 ,按排组焊、无损探伤的组装方法     

Chaotic forecasting of time series of heat-transfer coefficient for an evaporator with a two-phase flow

The time series of heat-transfer film coefficient for an evaporator with a vapor-liquid two-phase boiling flow were forecasted by the chaotic prediction or the local nonlinear short-term prediction. The forecasting method was based on the phase space reconstruction theory and a mathematic model in the form of datum driving had been developed to carry out the prediction. The signals of heat-transfer film coefficients predicted by this method were compared with those obtained from the experimental measurements. Different from the previous work, the comparisons in this work were done both from the point of view of the time trajectory and from the point of view of macroscopic or general characters. Besides the time-averaged statistics characteristics, such as the average value, average deviation and standard deviation, the power spectrum, phase plane map and chaotic invariants including the correlation dimension and Kolmogorov entropy had been calculated and been compared for the time series obtained both from the experimental measurement and from the forecast. The comparison for each parameter between the value calculated from the time series measured and that estimated from the time series forecasted by the chaotic forecast method shows satisfactory agreement. The limited length in time with an accuracy prediction indicates that the system is chaotic. The agreement of the comparison of the general parameter indicates that the chaotic prediction is effective for the estimations of the heat transfer characteristics of the two-phase flow boiling system and that the chaotic prediction method may be a potential tool for the effective thermo-fluid control for such evaporators.     

7mm铜管翅片换热器使用R410A冷媒的最佳回路长度计算

本文针对采用R410A冷媒的空气源热泵的室外侧换热器，采用稳态分布参数法，对其作为冷凝器和蒸发器使用时回路的最佳长度进行了计算机模拟，为采用新型环保冷媒的换热器优化设计提供一定的参考。     

气液两用槽车设计制造中应着重考虑的一些问题

根据某型高压低温充氧车的研制实践,对氧、氮气液两用槽车的贮槽与贮气瓶的配置、低温液体贮槽蒸发率的要求及控制、低温液体泵的安装及工作条件的保障以及槽车安全性设计等方面应重点考虑的问题进行了探讨。     

制冷空调蒸发器仿真的具体算法及程序设计

目前不少学者从事制冷空调系统的仿真研究,提出了很多部件仿真数学模型.本文则根据蒸发器中某一数学模型加以改进,给出具体的算法及程序设计最终通过动力实验平台的测试验证算法及程序设计的合理性,并进行修正.     

蒸发器母液循环泵、过料泵泵壳泄漏分析及对策

介绍我公司氧化铝厂KESTNER蒸发器母液循环泵、过料泵泵壳的泄漏情况 ,分析泄漏原因 ,提出相应的改进措施