消失模铸造模成型机的特点及应用

介绍了消失模铸造工艺对成型机的特殊要求,高性能成型机在大规模工业化消失模生产中的重要性,重点阐述了德国Teubert公司TVY130/90消失模成型机的特点及应用,并对成型机的国产化研究与开发提出了建议。     

精细陶瓷注射成型工艺现状及发展动态

精细陶瓷注射成技术远比人们起初想象复杂的多，它已不再被人们认为是由塑料工业直接转变而来的技术。本文论述了陶瓷注射成型工艺的关键技术及其发展动态，提出了今后注射民面临的主要问题及需要加强的研究领域。     

按平均收缩率计算注塑模成型尺寸的公式修正

讨论了现用计算公式的缺陷及原因,提出4个修正公式,并举例说明了修正后公式对确定合理的模具公差和保证注塑件顺利生产的重要经济意义。     

增强聚丙烯电流线圈架成型工艺与注射模设计

针对制品两面抽芯的特点，通过比较分析制定了模具的侧向分型与抽芯结构形式。采用能解决一模两腔的两面抽芯问题的斜导柱滑块结构的模具结构．设计出电流线圈架注射模模具。经生产实践验证．该模具结构设计合理．型腔数目合适，分型面正确，抽芯动作平稳可靠，制品质量符合设计要求。     

尿素改性热塑性酚醛树脂的合成及应用

先用尿素、甲醛合成二羟甲脲，然后在酸性介质下把二羟甲脲滴加在苯酚中反应合成尿素改性的热塑性酚醛树脂。研究了反应浑浊点和二羟甲脲的滴加速度，同时研究了二羟甲脲与苯酚的尿酚比与物料的出料温度、产品产率及树脂理化性能指标的关系。结果表明：（1）二羟甲脲滴加速度的合适范围是0．012－0．029mol/mol.min；（2）本树脂的出料温度为125℃以下；（3）产品收率，游离酚，软化点随尿比的增长而递增，凝胶速度变化不大。另介绍了这种树脂在酚醛模塑料中的应用。     

EPC干砂造型工艺分析

干砂、加砂方法、砂箱、模型及模型族、振动、负压等因素对消失模铸造都有不同程度的影响，合理地控制这些因素对稳定铸造工艺及提高铸件质量是非常重要的。     

基于RP的快速精密铸造工艺的研究

研究了用立体光刻快速原形作为模的精密铸造的型壳制造工艺。结果表明,用石英粉100、三聚磷酸钠3、锂基膨润土2、PVB溶液7、微量的JFC和适量的甲醇,充分搅拌,制得耐火浆料。在模的表面浸涂耐火浆料并撒石英砂数次,直至结成5~10 mm厚的型壳。在35℃烘箱内烘干8~10 h,300℃装炉,以300℃/h升温到950℃,保温30 min,即得浇注所需型壳。将石英粉换为其它耐火粉料并对配比略加调整,即可制得其它耐火粉料的型壳,用于其它合金的铸造。     

SMC的制造工艺及成型技术

针对SMC在汽车工业中的应用,介绍了该塑料的材料选择、制造工艺、成型技术和急需研究开发的课题。     

Environmental resistance of flax/bio-based epoxy and flax/polyurethane composites manufactured by resin transfer moulding

As biocomposites are highly sensitive to water absorption, the aim of this study was to compare the physical properties two biocomposites: (1) a flax/bio-based epoxy (Entropy SUPER SAP CLR/INS) and (2) a flax/polyurethane (HENKEL LOCTITE MAX 3). Both materials were reinforced with 14 layers of flax (TEXONIC twill 2 × 2) and manufactured using a resin transfer moulding process. Post-cured composite samples were aged at 90% RH and 30 °C for various periods of time up to 720 h. The results showed that both composites followed a Fickian diffusion behaviour. Water had a plasticizing effect on the composites and it changed their failure mode. This effect took longer to appear for the polyurethane composites. The chemical bonds between the hydroxyl groups of the fibres and the isocyanate lead to a stronger interface which improved the mechanical properties (short beam and compressive strengths) as compared to the flax/bio-epoxy composites.     

Herstellung einer komplexen Titan‐Knochenschraube aus Metallpulverspritzguss

Complex titanium bone screw fabricated by metal injection moulding M etal I njection M oulding (MIM) is a recently developed powder metal forming technology which is ideally suited to manufacture small geometrically complex parts from alloy powders. This innovative technology was used to fabricate a complex bone screw using metal powder of the biological inert Ti Al6 Nb7 alloy. This article presents the MIM‐technical boundary conditions to produce the screw and results of mechanical and chemical screw tests which qualify this injection moulded part as an advanced implant.