Study of hot air generator with quasi-uniform temperature using concentrated solar radiation: Influence of the shape parameters

The non-uniformity of the air temperatures and the slow flow rate at the plane collector exit constitute the main cause of the limitations of the solar drying systems. In order to obtain an uniform and a variable flow rate for different uses, a hot air generator using concentrated solar radiation is proposed. To improve the thermal efficiency of the generator, a study of the influence of different shape parameters is realized. The generator is simulated in the laboratory while investigating the flow induced by a circular disc heated uniformly by Joule effect at constant temperature. This disc is placed at the entrance of an open ended vertical cylinder of a larger diameter. Thermal radiation emitted by the hot disc heats the cylinder wall. The heating of the fluid at the cylinder-inlet generates a thermosiphon flow around the one created by the hot disc. The comparison of the velocity and the temperature profiles of the resulting flow permits to determine the influence of the cylinder height, the vertical source-cylinder spacing and the radius ratio, on the resulting flow at the system exit. Thus, a judicious choice of the shape parameters entails an improvement of the flow rate as well as the thermal flux absorbed by the air and a good homogenization of the air temperature at the generator exit.     

Circulation rates of boiling liquids in a vertical tube

An experimental study of heat transfer to boiling liquids under natural convective flow has been carried out in a single tube vertical thermosiphon reboiler to investigate the effect of heat flux and submergence on circulation rates. The test liquids used were distilled water, various concentrations of propan-2-ol in water and their azeotrope. The test section was an electrically heated stainless steel tube of 25.56 mm i.d., 28.85 mm o.d. and 1900 mm long with twenty-one spot welded copper constantan thermocouples to measure the variations in wall temperature along its axis. The uniform heat fluxes in the range of 3.5–42.4 kW/m² were employed while inlet liquid sub-cooling varied from 0.2 to 30.7 °C. The liquid submergence levels were maintained in the range 30–100%. The typical experimental data has been graphically presented and discussed. An empirical correlation has been developed from the experimental data of the present study through regression analysis.     

Experimental investigation on the detachable thermosiphon for conduction-cooled superconducting magnets

A detachable thermosiphon, as a transient thermal switch for conduction-cooled superconducting magnet, is designed, fabricated and tested. A thermosiphon between the first and second stages of a cryocooler can reduce the cool-down time of a conduction-cooled superconducting magnet by using the large cooling capacity of the first stage. The thermosiphon is a very efficient heat transfer device until all the working fluid in it freezes (off-state). After the working fluid freezes and the second stage temperature becomes lower than that of the first stage, however, the thermosiphon then becomes a conduction heat leak path between two stages of the cryocooler. Considering a very small cooling capacity of the second stage of the cryocooler around 4.2 K, the conduction heat loss is not negligible. Therefore, a detachable thermosiphon, made of a metal bellows, is considered to be able to eliminate such a conduction heat leak. The mock-up magnet is cooled down with the thermosiphon and the thermodynamic states of the thermosiphon and the mock-up magnet are precisely examined during the whole cool-down process. At off-state, the thermosiphon is detached mechanically from the magnet. In this way, the conduction heat leak path through the thermosiphon wall is completely eliminated. This paper describes the detailed transient operation of the detachable thermosiphon using nitrogen as the working fluid.     

The influence of the thermosiphon effect on the thermal response test

The issue of natural and forced groundwater movements, and its effect on the performance of ground heat exchangers is of great importance for the design and sizing of borehole thermal energy systems (BTESs). In Scandinavia groundwater filled boreholes in hard rock are commonly used. In such boreholes one or more intersecting fractures provide a path for groundwater flow between the borehole and the surrounding rock. An enhanced heat transport then occurs due to the induced convective water flow, driven by the volumetric expansion of heated water. Warm groundwater leaves through fractures in the upper part of the borehole while groundwater of ambient temperature enters the borehole through fractures at larger depths. This temperature driven flow is referred to as thermosiphon, and may cause considerable increase in the heat transport from groundwater filled boreholes. The thermosiphon effect is connected to thermal response tests, where the effective ground thermal conductivity is enhanced by this convective transport. Strong thermosiphon effects have frequently been observed in field measurements. The character of this effect is similar to that of artesian flow through boreholes.     

Heat transfer in the evaporator of an advanced two-phase thermosyphon loop

As heat generation from electronic components increase and the limit of air-cooling is reached, the interest for using liquid cooling for high heat flux applications has risen. Thermosyphon cooling is an alternative liquid cooling technique, in which heat is transferred as heat of vaporization from evaporator to condenser with a relatively small temperature difference.The effect of fluid properties, the structure of wall surfaces, and the effect of system pressure was investigated and reported previously by the author. In this paper, the influence of heat flux, system pressure, mass flow rate, vapor fraction, diameter of evaporator channel and tubing distance between evaporator and condenser on the heat transfer coefficient of an advanced two-phase thermosyphon loop is reported. The tested evaporators were made from small blocks of copper with 7, 5, 4, 3 and 2 vertical channels with the diameters of 1.1, 1.5, 1.9, 2.5, and 3.5 mm, respectively and the length of 14.6 mm. Tests were done with isobutane at heat fluxes ranging between 28.3 and 311.5 kW/m².     

Machine Learning Supports Robust Operation of Thermosiphon Reboilers

The analysis of process and equipment operational data in chemical engineering regularly requires a high level of expert knowledge. This work presents a Machine Learning-based approach to evaluate and interpret process data to support robust operation of a thermosiphon reboiler. By applying an outlier detection, potentially interesting and unstable operating conditions can be identified quickly. A multidimensional regression allows to forecast the circulating mass flow. The results obtained fit well into the current state of research and manual evaluation of thermosiphon reboilers.     

Experimental study of an air-source heat pump for simultaneous heating and cooling – Part 2: Dynamic behaviour and two-phase thermosiphon defrosting technique

This article presents the concepts of an air-source heat pump for simultaneous heating and cooling (HPS) designed for hotels and smaller residential, commercial and office buildings in which simultaneous needs in heating and cooling are frequent. The main advantage of the HPS is to carry out simultaneously space heating and space cooling with the same energy input. Ambient air is used as a balancing source to run a heating or a cooling mode. The second advantage is that, during winter, energy recovered by the subcooling of the refrigerant is stored at first in a water tank and used subsequently as a cold source at the water evaporator to improve the average performance and to carry out defrosting of the air evaporator using a two-phase thermosiphon. Unlike conventional air-source heat pumps, defrosting is carried out without stopping the heat production. A R407C HPS prototype was built and tested. The basic concepts of the HPS are detailed in part1 of this article [1]. Its performance on defined operating conditions corresponds to the data given by the selection software of the compressor manufacturer. In the present part of this article, the operation of the high pressure control system, the transitions between heating, cooling and simultaneous modes and the defrosting sequence are analysed and validated experimentally.     

氨制冷系统热虹吸冷却技术

阐述了沸腾高压氨液作冷却液的热虹吸环流间接冷却的原理,介绍分析了带热虹吸贮液器的典型热虹吸油冷却系统、带卧式贮液器的热虹吸油冷却系统、多台油冷却器的热虹吸冷却系统的流程,以及热虹吸油冷却系统的设计。     

Outdoor test method to determine the thermal behavior of solar domestic water heating systems

The dynamics of the market, the generation of new promotion programs, fiscal incentives and many other factors are to be considered for the massive application of solar domestic water heating systems (SDWHS) mainly of the compact thermosiphon type, makes it necessary to choose simple and inexpensive procedure tests that permit to know their characteristic thermal behaviors without an official standard being necessary. Moreover, it allows the comparison among systems and offers enough and reliable information to consumers and manufacturers.In most developing countries, an official national standard for SDWHS is not available, therefore it is necessary to adopt an international test procedure in which the cost and time of implementation is very important. In this work, a simple and inexpensive test method to determine the thermal behavior of SDWHS is proposed.Even though these procedure tests do not have an official standard structure they permit, by comparing different solar systems under identical solar, ambient, and initial conditions, the experimental determination of: (a) the maximum available volume of water for solar heating; (b) water temperature increment and available thermal energy at the end of the day; (c) temperature profiles (stratification) and the average temperature in the storage tank after it is homogenized; (d) the average global thermal efficiency; (e) water temperature decrement and energy lost overnight; and (f) the relationship between hot water volume and solar collector area as function of the average heating temperature. An additional proposed test permits to know the heat losses caused by the reverse flow in the collector loop. These tests will be carried out independently of the configuration between the solar collector and the storage tank, the way the fluid circulates and the type of thermal exchange. The results of this procedure test can be very useful, firstly, for the local solar manufacturers’ equipment in order to design and optimize its products comparing their systems against a reference system under identical test conditions and secondly, by the consumers in order to select the most suitable system. The resulting experimental data for a particular thermosiphon system is presented and discussed.     

Use of Wire Matrix Inserts in Thermosiphon Reboilers in the Lower Operating Range

Turbulators are applied to increase the thermal efficiency of heat transfer units. The additional pressure drop can be challenging for the self-circulation of thermosiphon reboilers. Thus, the effects of hiTRAN®-wire matrix inserts for the boiling of water and a water/glycerol mixture were investigated herein, using the performance of a thermosiphon reboiler with plain tubes as a reference. The reboiler was operated at sub-atmospheric pressures, small driving temperature differences, and under flooded conditions. Favorable and unfavorable operating conditions for using inserts were specified. Especially for the water/glycerol mixture, significant improvements of self-circulation and heat transfer up to six times compared to the plain tube reference were observed, allowing an operation of thermosiphon reboilers at smaller driving temperature differences under sub-atmospheric pressures.