Sintering behavior of a nanostructured thermal barrier coating deposited using electro-sprayed particles

During high temperature service, a series of microstructure and phase evolutions occur in thermal barrier coatings (TBCs), which result in degradation of thermal insulation and durability. In this study, the sintering behavior of an air plasma sprayed 8 wt% YSZ coating deposited using electro-sprayed nanostructured particles (ESP) as feedstock powder was investigated and compared with conventional YSZ coating deposited using hollow spherical powders (HOSP). Due to the distinct asymmetric porous structure formed by nanosized YSZ particles, the ESP powder was partially melted in the plasma jet during the deposition, which resulted in the formation of a nanostructured coating that consisted of porous nanozones and dense zones. The ESP coating not only shows a significantly lower initial thermal conductivity of 0.70 W/mK, but also exhibits a stronger sintering resistance in terms of phase stability and thermal insulation compared to the conventional coating. When subjected to prolonged sintering at 1400°C for 128 hours, the thermal conductivity of the ESP coating would gradually increase to about half that of the HOSP coating at 1.29 W/mK. These differences are ascribed to the interaction among different sintering behavior between nanozones and dense zones.     

Thermal properties of hierarchical YSZ and LZO ceramic microspheres with multi-scaled voids investigated by using theoretical,experimental and simulation methods

Heat transfer within ceramic feedstock powders is still unclear, which impedes optimization of the thermal and mechanical properties of the thermal sprayed coatings. The microspheres (yttria-stabilized zirconia YSZ and lanthanum zirconate LZO) were prepared via the electro-spraying assisted phase inversion method (ESP). The thermal properties of the two ESP microspheres and a commercial hollow spherical powder (HOSP) were investigated by using theoretical, experimental, and simulation methods. Thermal conductivity of the single microsphere was estimated via a novel nest model that was derived from the Maxwell-Eucken 1 and the EMT model. Thermal conductivity of a single YSZ/LZO-ESP microsphere prepared at 1100–1200 °C was within 0.36–0.75 W/m K, which was ～ 20 % lower than that of a single YSZ-HOSP microsphere with a similar porosity. Heat flux simulation showed that high tortuosity around the multi-scaled voids of the ESP microsphere led to a more efficient decrease in thermal conductivity compared with total porosity.     

乙醇在微尺度单电极燃烧器内的雾化与燃烧

采用荷电喷雾燃烧技术是促进微尺度下液体燃料稳定燃烧的重要方法。使用乙醇为燃料,在新型结构的喷嘴内径为0.8 mm微尺度单电极燃烧器内,进行了荷电雾化与燃烧特性的实验研究。结果表明:荷电雾化会随喷嘴电压升高而出现4种模式,对应的荷质比在脉动模式下最低,到达锥-射流模式后出现跃升,在锥-射流模式下最为稳定。荷电雾化后的乙醇在燃烧器网格处稳定燃烧,火焰温度随着当量比增大先上升后下降。火焰温度在当量比=1.0时达到最高值,且随电压增大而上升。锥-射流模式下,当量比=1.0时,燃烧效率可达89%,燃料转换效率可达90%。稳定的雾化模式以及合适的当量比,对燃烧效果具有较大的改善作用。     

电喷雾法制备药物-高分子固体分散体

以灰黄霉素（GRIS）-聚乙烯吡咯烷酮（PVP）体系为例,研究了电喷雾法制备药物-高分子固体分散体,并采用偏光显微镜（POM）、X射线衍射仪（XRD）和差示扫描量热仪（DSC）等方法对体系进行表征。电喷雾法制备得到的微米级固体分散体样品中,体系玻璃化转变温度,很好地符合半经验公式Fox方程,说明GRIS在体系中分散均匀...     

Preparation and property of antibacterial filter membrane by coaxial electro-spraying/electrospinning technology

Herein, a novel technology named coaxial electro-spraying/electrospinning was successfully introduced, which can simultaneously prepare nanofibers and nanoparticles. First, the device contains an outer nozzle and an inner nozzle, which combine electrospinning with electro-spraying technology. Then, the polyamide 6 (PA6) was spun to prepare the nanofibers from the inner nozzle, and the silver nanoparticles (Ag NPs) into the PA6 solution were sprayed to prepare the nanoparticles from the outer nozzle. PA6 nanofibers (NFs)/Ag nanoparticles (NPs) antibacterial composite membranes for the filtration of fine particulate pollutants were successfully prepared using coaxial electro-spraying/electrospinning. The microstructure, physical properties, and antibacterial properties of the composite membrane were investigated. The results show that Ag NPs are successfully loaded in situ onto PA6 NFs of approximately 100 nm to form a three-dimensional (3D) structure. The filtration efficiency of the 3D structured filtration membrane reaches 90.98%, compared to only 12.78% for the melt-blown cloth mask filter material when tested with polystyrene microspheres (PS) of 200 nm. The contact angle of the composite membrane decreased from 145.47° to 44.11°, indicating a significant improvement in the hydrophilicity of the membrane. Furthermore, depositing Ag on the surface fibers resulted in an impressive antibacterial rate of 99.75% against Penicillium.     

电弧喷铝在工程应用中的各种影响因素

本文详细叙述了电弧喷铝复合防护体系施工过程中，各种细小技术环节的影响及相应的测试方法，以期将防腐蚀技术进一步规范化，从而真正达到使这种防腐蚀技术得到更好应用之目的。     

乙醇荷电喷雾对冲燃烧的火焰特性

研究液体燃料雾化燃烧的火焰特性,有助于理解整个燃烧的变化过程。基于对冲火焰结构,以无水乙醇为燃料,设计了乙醇荷电喷雾对冲燃烧装置。通过对喷雾和火焰进行拍摄,并对火焰温度进行测量,得到了不同燃料流量下的喷雾形态、火焰形态和火焰温度变化,探讨了不同当量比、应变率对火焰形态和温度的影响规律。结果表明：随着乙醇流量的增加,喷雾的雾化核心区域和卫星区域的分界逐渐消失,当乙醇流量增加到13 ml/h时,喷雾出现液柱。当量比小于1时火焰保持稳定,当量比大于1时火焰出现振荡,火焰的无量纲直径随当量比的增加呈减小趋势。随着应变率的增大,火焰的无量纲直径减小,温度降低。     

电喷镀Ni-纳米PTFE复合镀层工艺的研究

采用高速电喷镀技术制备Ni-纳米PTFE复合镀层。研究了分散形式和喷镀工艺对纳米PTFE颗粒在电喷镀液中均匀稳定分散及镀覆过程的影响,采用扫描电子显微镜（SEM）、电子探针微区成分分析仪（EPM）、红外光谱等方法研究了纳米门FE在复合镀层中的存在形式和镀层的形貌特征。结果表明,分散剂在FFFE的分散过程中起着重要作用,FFFE颗粒以纳米尺度均匀分布于镀层基体中。