Isotactic polypropylene hollow microfibers prepared by CO2 laser‐thinning

An isotactic polypropylene hollow microfiber was continuously produced by using a carbon dioxide (CO₂) laser‐thinning method. To prepare the hollow microfiber continuously, the apparatus used for the thinning of the solid fiber was improved so that the laser can circularly irradiate to the hollow fiber. Original hollow fiber with an outside diameter (OD) of 450 μm and an internal diameter (ID) of 250 μm was spun by using a melt spinning machine with a specially designed spinneret to produce the hollow fiber. An as‐spun hollow fiber was laser‐heated under various conditions, and the OD and the ID decreased with increasing the winding speed. For example, when the hollow microfiber obtained by irradiating the CO₂ laser to the original hollow fiber supplied at 0.30 m min^?1 was wound up at 800 m min^?1, the obtained hollow microfiber had an OD of 6.3 μm and an ID of 2.2 μm. The draw ratio calculated from the supplying and the winding speeds was 2667‐fold. The hollow microfibers obtained under various conditions had the hollowness in the range of 20–30%. The wide‐angle X‐ray diffraction patterns of the hollow microfibers showed the existence of the highly oriented crystallites. Further, the OD and ID decreased, and the hollowness increased by drawing hollow microfiber obtained with the laser‐thinning. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2600–2607, 2006     

Research Advances in Microfiber Humidity Sensors

An overview of the numerous latest research in microfiber humidity sensors is carried out with a specific focus on measurement methods, humidity sensitive materials, probe structures, and sensing properties of different sensors. First, five mainstream measurement structures, including taper, fiber grating, coupler, resonator, and interferometer are reviewed. It is concluded that these measurement structures sense the physicochemical property variations of microfibers or sensitive films and exhibit the change of optical signal when exposed to environment. Second, the basic preparation methods, humidity‐sensing properties, and their advantages and disadvantages as humidity sensitive material are addressed. Then, the advantages and disadvantages of all the above sensing structures are also discussed and compared. Finally, the main existing problems and potential solutions of microfiber humidity sensors are pointed out.     

Fluorimetric Nerve Gas Sensing Based on Pyrene Imines Incorporated into Films and Sub‐Micrometer Fibers

The chemical sensing of nerve gas agents has become an increasingly important goal due to the 1995 terrorist attack in a Tokyo subway as well as national security concerns in regard to world affairs. Chemical detection needs to be sensitive and selective while being facile, portable, and timely. In this paper, a sensing approach using a pyrene imine molecule is presented that is fluorimetric in response. The detection of a chloro‐Sarin surrogate is measured at 5 ppmv in less than 1 second and is highly selective towards halogenated organophosphates. The pyrene imine molecule is incorporated into polystyrene films as well as micrometer and sub‐micrometer fibers. Using both a direct drawing approach and electrospinning, micrometer and nanofibers can be easily manufactured. Applications for functional sensing micrometer and nanofibers are envisioned for optical devices and photonics in addition to solution and airflow sensing devices.     

A Completely Biodegradable Poly[(L‐lactide)‐co‐(ε‐caprolactone)] Elastomer Reinforced by in situ Poly(glycolic acid) Fibrillation: Manufacturing and Shape‐Memory Effects

A new completely biodegradable shape‐memory elastomer consisting of PLLCA reinforced by in situ PGA fibrillation is described. The manufacturing processes and shape‐memory effects of the composites are discussed. DMA results reveal a strong interface interaction between in situ PGA fibrillation and PLLCA. Compared with the SMP‐based composites that are commonly used, the shape‐memory test shows that in situ PGA fibrillation can improve the recovery properties of PLLCA; in fact, the shape‐recovery rate increases from 80.5 to 93.2%.

     

Reusable and durable electrostatic air filter based on hybrid metallized microfibers decorated with metal-organic-framework nanocrystals

As global air pollution becomes increasingly severe,various types of fibrous filters have been devel-oped to improve air filter performance.However,fibrous filters have limitations such as high packing density that generally causes high-pressure drop and ultimately deterioration in the filtration effi-ciency.High-pressure particulate matter precipitators are limited in terms of scope for commercialization because they require high voltage supplies and ozone generators.In this study,we develop fibrous fil-ters with enhanced durability and improved performance using metallized microfibers decorated with metal-organic-framework(MOF)nanocrystals.Not only does the efficiency of the developed filters remain at or above 97％for 0.50-1.5 μm PMs but the durability also significantly increases.In addi-tion,using the water purification ability of the MOF,we explore the dye degradation effect of the hybrid microfibers by immersing them into Rhodamine B aqueous solution.In such an experiment the Rho-damine B aqueous solution is completely purified by the presence of the hybrid microfibers under the UV irradiation.     

Polyolefin Microfiber Based Antibacterial Fibrous Membrane by Forced Assembly Coextrusion

There is a burgeoning demand for polyolefin based fibrous membranes with antibacterial properties due to the increasing awareness about recyclable materials for air and water purification. This paper presents a systematic study on the development of dual component, polypropylene (PP), and high density polyethylene (HDPE) fibrous membranes based on a continuous coextrusion and multiplication manufacturing technique. Chlorhexidine dihydrochloride (CHDH), an organic low molecular weight antibacterial additive, is melt‐compounded to impart antibacterial characteristics to the fibrous membranes. The PP/HDPE membranes are hydrophobic and possess 77% porosity, whereas inclusion of CHDH increases the porosity to 91% and the surface area increases almost twofold. In addition, the membranes possess a mean flow pore size of 7 μm. ATR‐FTIR study on the PP/CHDH/HDPE membranes indicate the presence of CHDH on the fiber surface, which imparts antibacterial character to the membrane. Investigations carried out on the CHDH containing PP/HDPE fibrous membranes using E. Coli indicate that the presence of CHDH on the fiber surface results in a bacterial growth inhibition zone on solid growth media. In addition, quantitative studies result in the complete reduction of colony forming units after 4 h of contact time.

     

Numerical approach to modeling fiber motion during melt blowing

Melt blowing involves applying a jet of hot air to an extruding polymer melt and drawing the polymer stream into microfibers. This study deals with the dynamic modeling of the instabilities and related processes during melt blowing. A bead‐viscoelastic element model for fiber formation simulation in the melt blowing process was proposed. Mixed Euler‐Lagrange approach was adopted to derive the governing equations for modeling the fiber motion as it is being formed below a melt‐blowing die. The three‐dimensional paths of the fiber whipping in the melt blowing process were calculated. Predicted parameters include fiber diameter, fiber temperature, fiber stress, fiber velocity, and the amplitude of fiber whipping. The mathematical model provides a clear understanding on the mechanism of the formation of microfibers during melt blowing. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011