涤纶长丝生产喷丝板的选择

论述了高聚物熔体在喷丝孔区的流变性及粘弹行为。具体分析了喷丝孔直径与剪切速率及喷丝头拉伸倍数之间的关系，提出了喷丝孔直径的选择依据。     

Fabrication of polysulfone asymmetric hollow‐fiber membranes by coextrusion through a triple‐orifice spinneret

Polysulfone (PSf) asymmetric hollow‐fiber membranes, which have a dense outer layer but a loose inner layer, were tentatively fabricated by coextrusion through a triple‐orifice spinneret and a dry/wet‐phase inversion process. Two simple polymer dopes were tailored, respectively, for the dense outer layer and the porous inner layer according to the principles of the phase‐inversion process. By adjusting the ratio of the inner/outer extrusion rate, the hollow‐fiber membranes with various thicknesses of outer layers were achieved. The morphology of the hollow‐fiber membranes was exhibited and the processing conditions and the water permeability of the membrane were investigated. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 259–266, 2004     

异形板纺制中空纤维复合膜基膜的工艺及膜性能研究

使用3C型异型多孔喷丝板纺制高性能聚砜中空纤维复合膜基膜,并探讨纺丝液组成和纺丝工艺对基膜性能的影响.结果表明:使用异形板纺丝,对影响纺丝液粘度的料液温度、聚砜及成孔添加剂的浓度要求较高;实验中得到聚砜质量分数为30%、凝固浴温度为50℃、成孔添加剂聚乙二醇-20000质量分数为11%时,所得基膜的纯水通量最高,达到120 L(/m·2h).     

Dual‐Layer Hollow Fibers for Sulfur Removal from Fuels

Emission of sulfur compounds to the atmosphere is universally recognized as one key target to be reduced. For membrane pervaporation which is considered as a potential purification process of fuels, dual‐layer polyurethane (PU)/polyethersulfone hollow‐fiber membranes were prepared. A novel fabrication technique is proposed using a quadruple spinneret to produce the fiber with such morphology by simultaneous spinning of two polymer solutions in the presence of two corresponding precipitation media. Activated carbon was added into the PU solution to improve the transport properties of the selective layer. Resulting hollow‐fiber membranes showed very good adhesion between the selective layer and its support, in addition to an effective removal of a sulfur compound such as 2‐methyl thiophene from a typical model fuel, an indication of good prospects for both the fabrication technique and for sulfur removal by pervaporation of fuels.     

Dual-layer hollow fibers for gas separation processes produced by quadruple spinning

A novel quadruple spinneret to produce dual-layer hollow fiber membranes by simultaneous spinning of two polymer solutions, using the dual precipitation bath technique is proposed. Hollow fibers aimed at gas separation processes were prepared in extrusion system specifically designed and built for this purpose. A polyurethane polymer was selected as the selective layer (outer-layer), while polyethersulfone was defined as the support (inner-layer). Activated carbon powder was added into the PU solution for further improvement of the transport properties. The hollow fibers showed good adhesion between the polymer layers and a defect-free selective layer. Representative results include a CO₂/N₂ selectivity of 43.     

干湿法制备异形PAN原丝及其力学性能的研究

对二甲基亚砜(DMSO)干湿法制备三角形截面聚丙烯腈(PAN)基碳纤维原丝的截面形成因素进行了研究,并比较了不同条件下纤维的性能。结果表明:在干湿法纺制三角形截面PAN基碳纤维原丝过程中,凝固浴条件对PAN纤维的截面影响非常明显,同时凝固浴条件和拉伸条件对纤维的力学性能也有非常显著的影响。     

碳纤维原丝喷丝头组件结构优化研究

简介了目前国内碳纤维行业所用喷丝头组件的结构优化,着重从组件优化后的效果来分析优化的成果.优化研究表明,改造后的喷丝头组件对原丝的性能几乎没有影响,但却大大降低了原丝的生产成本,提高了原丝生产的稳定性.     

复合纺丝法制备六瓣聚合物光纤的纺丝工艺研究

选取聚甲基丙烯酸甲酯(PMMA)和四氟乙烯、六氟丙烯及偏氟乙烯的共聚物(THV)为原料,通过合理设计喷丝板组件和调节纺丝工艺,采用复合纺丝法制备了六瓣聚合物光纤试样。主要研究了纺丝温度、计量泵转速等纺丝参数对光纤可纺性及截面形状的影响。研究结果表明:通过复合纺丝法制备六瓣聚合物光纤是可行的。     

钽喷丝头表面覆加金刚石膜的研究

为改善钽喷丝头的品质,提高其硬度和耐碱腐蚀能力,利用热丝CVD制备不同粒径的金刚石薄膜,并通过对钽衬底的碳化处理,成功使之沉积于纯钽啧丝头表面,对纯钽喷丝头进行表面强化.通过场发射扫描电镜观察,大粒径金刚石薄膜有少量孔隙,小粒径金刚石薄膜细腻致密.硬度测试结果表明,金刚石薄膜钽喷丝头表面硬度达HV1 000以上,远高于纯钽及其它工艺处理后的钽喷丝头.可纺性试验结果表明,其性能都达到或超过传统喷丝头,完全可以取代成本高昂的铂金喷丝头.