Effects of sintering in a high magnetic field on properties of vitrified bond and vitrified CBN composites

Vitrified bond CBN grinding wheels are being widely used due to their superior performance. Also, advantages of vitrified grinding wheels are high elastic modulus, stable chemical property, and low thermal expansion coefficient. Brittleness and low strength are key factors restricting the development of vitrified bond CBN grinding wheels. In this paper, the sintering in a high magnetic field was innovatively introduced into the manufacturing of vitrified bond CBN grinding wheels, and the effects of sintering in a high magnetic field on properties on vitrified bond and vitrified CBN composites were systematically investigated. Vitrified bond was characterized using three-point bending, scanning electron microscopy, X-ray diffraction. It was observed that microstructure of vitrified bond could be changed, grain orientation could be controlled and average grain size could be decreased in a high magnetic field, while vitrified bond strength could be simultaneously improved. High quality vitrified bond could be obtained by appropriately adjusting the strength and direction of high magnetic field. Results demonstrated that vitrified bond properties were improved when the magnetic field strength was 6?T. In order to highlight the high magnetic field effect on the vitrified CBN composites, the ordinary CBN abrasives and nickel plated CBN abrasives were used respectively. Microstructures, bending strengths of vitrified CBN composites were compared in different high magnetic fields. When the magnetic field strength was appropriate (less than 6?T), the binding characteristic of vitrified bond CBN composites with nickel plated CBN abrasives was greatly improved. The highest bending strength value of vitrified CBN composites was 79.5?MPa in 6?T high magnetic field.     

Oscillating Cup Viscosity Measurements of Aluminum Alloys: A201, A319 and A356

An oscillating cup viscometer was developed to measure the absolute viscosities of molten metals. Previous experiments established the capability of the apparatus to characterize the viscosities of molten nickel-based superalloys. However, modifications to the instrument and its theoretical analysis were required for reliable measurements on molten aluminum alloys, presumably due to their lower densities and lower viscosities. The theoretical literature for the fluid flow inside an oscillating cup is reviewed, and a working equation without any correction factor is developed for the improved viscometer. Some design parameters of the viscometer that directly affect the accuracy of viscosity estimation by using the working equation are discussed. A special vertical furnace was adopted to uniformly heat a longer cylindrical sample (10 mm inner diameter and 120 mm length) with a temperature difference of less than 2°C over the sample length. The measuring procedure was also improved to get more accurate motion parameters. It is estimated that the working equation and improved instrument provide an uncertainty of less than 4%. In addition, applications and experimental data are presented for pure aluminum and three aluminum alloys: A201, A319, and A356.     

世界杯小组赛出线预测程序

每届足球世界杯都会受到无数人的关注,媒体和个人都很热衷比赛结果的预测。该程序根据世界杯比赛胜负出线规则对比赛结果进行预测。     

Assessment of vitrified CBN wheels for precision grinding

Methods of measuring topographical features of grinding wheels are reviewed. Each technique has advantages and limitations for resolution, measuring depth, ease of application, data analysis and interpretation. Results obtained vary according to the method and instrument employed. Advantages and difficulties experienced with different techniques are discussed. Different replication techniques and materials are compared and suggestions made. A set of parameters that describe the wheel and grain characteristics is defined. Experimental studies with grinding wheels having different structures are carried out in terms of observations and measurements of changes in wheel topography. Experimental results are analysed and discussed in relation to theoretical understanding of abrasive wear and loading.     

立方氮化硼(CBN)工具材料及其生产、应用现状与发展趋势

立方氮化硼（CBN）是一种适应现代加工技术要求的新型工具材料，由于它的独特而优良的切削性能，使之具有巨大的潜力与良好的发展前景．本文对立方氯化础工具材料的结构、性能、制造方法及应用现状进行了综述，并对其发展趋势进行了展望．     

Process Requirements for Cost-Effective Precision Grinding

Costs in precision cylindrical grinding are compared for different abrasives, machines and grinding conditions. The analysis is for repeated batch production. Account is taken of machine cost and abrasive cost. Cost comparisons were based on extensive trials to assess re-dress life against workpiece quality requirements. Experiments show that different workpiece materials require different strategies to reduce costs. Easy-to-grind AISI 52100 and difficult-to-grind Inconel 718 materials were ground at conventional speeds and at high speeds. It is shown that wheel speed affects production rate through acceptable values of re-dress life, removal rate and dwell time. Advantages were gained using vitrified CBN at conventional speed and at high speed. For both materials, vitrified CBN wheels used at high speed, gave better quality at lower cost than conventional abrasives. Wheel costs became negligible and labour costs greatly reduced. Re-dress life trials, usually neglected, are shown to be essential to reduce costs and maintain quality [1].     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

Bench-scale tests to determine mechanisms of charge generation due to particle-particle and particle-wall contact in binary systems of fine and coarse particles

Bench-scale methods were utilized to determine changes in electrostatic charges and their mechanisms for various coarse and fine particles as they came into contact with each other and/or their containing vessel walls. Techniques included shaking tests and particle-copper plate contacting experiments. Electrostatic behaviour of coarse particles (glass beads and polyethylene) and fine particles (Larostat 519, glass beads and silver-coated glass beads) were investigated. Shaking tests resulted in charge separation in which the fine particles acquired significant positive charges, opposite to those carried by the large particles. In copper-plate contacting tests, charge transfer occurred between the fines and the copper plate with fines carrying away almost all of the initial charges on the plate followed by further charge separation. Charge separation was found to be the dominant charging mechanism between the coarse particle and copper plate, with the particles becoming negatively charged.     

强冷磨削的试验研究

进行了强冷磨削和干磨削试验。试验结果表明 ,磨削温度随工件速度和磨削深度的增大而增大 ,强冷磨削可显著降低磨削温度 ,在冷却压力小于 1MPa时 ,外冷却的冷却效果优于内冷却     

多相主动轮廓模型的眼底图像杯盘分割

目的 视盘及视杯的检测对于分析眼底图像和视网膜视神经疾病计算机辅助诊断来说十分重要,利用医学眼底图像中视盘和视杯呈现椭圆形状这一特征,提出了椭圆约束下的多相主动轮廓模型,实现视盘视杯的同时精确分割。方法 该算法根据视盘视杯在灰度图像中具有不同的区域亮度,建立多相主动轮廓模型,然后将椭圆形约束内嵌于该模型中。通过对该模型的能量泛函进行求解,得到椭圆参数的演化方程。分割时首先设定两条椭圆形初始曲线,根据演化方程,驱动曲线分别向视盘和视杯方向进行移动。当轮廓线到达视盘、视杯边缘时,曲线停止演化。结果 在不同医学眼底图像中对算法进行验证,对算法抗噪性、不同初始曲线选取等进行了实验,并与多种算法进行了对比。实验结果表明,本文模型能够同时分割出视盘及视杯,与其他模型的分割结果相比,本文算法的分割结果更加准确。结论 本文算法可以精确分割医学眼底图像中的视盘和视杯,该算法不需要预处理,具有较强的鲁棒性和抗噪性。