薄板坯连铸工艺液芯压下的有限元分析

简要介绍世界几种主要薄板坯连铸工艺。着重叙述应用大型通用商业软件MSC.MARC。模拟液芯压下时铸坯的变形，确定最佳压下方案的有限元分析，液芯压下应该在结晶器出口处及二冷区扇形段开始部分进行，这样能减小铸坯的应变。     

深孔薄壁件挤压模CAD系统

介绍了利用ActiveXAutomation技术，以VB为开发工具，并采用参数化绘图研究开发的深孔薄壁件挤压模CAD系统。     

挤压力对晶体生长速度及枝晶间距的影响

研究了挤压铸造时挤压力对宏观晶体生长速度的影响，给出了晶体生长速度表达式。结果表明：挤压力对合金宏观晶体生长速度的影响除与合金成分有关外，在某些挤压条件下，当形核率的增加幅度超过长大速度时，则挤压力可使宏观晶粒细化；反之，会使宏观晶粒变粗。随着挤压力的提高，合金凝固速度加快，一次枝晶间距和二次枝晶间距都随之减小，从而细化了树枝晶。     

连铸喷嘴特性测试与分析

通过测试连铸二冷喷嘴性能，对比同型号喷嘴使用前后两种状态下特性参数，分析了喷嘴参数变化的原因。提出了对使用中的喷嘴特性进行检测与校核的建议，以确保喷嘴特性满足铸坯二冷工艺条件，保证铸坯质量。     

Axisymmetric extrusion through adaptable dies—Part 1: Flexible velocity fields and power terms

An adaptable die is one that not only produces the correct geometrical shape, but also is designed through an adaptable method to impart other desirable properties to the product or process. In this first part of a series of papers, six kinematically admissible velocity fields are developed for use in upper bound models for axisymmetric extrusion through various dies, including extrusion through adaptable dies. Three base velocity fields are presented:

(1) assuming proportional angles in the deformation zone,

(2) assuming proportional areas in the deformation zone, or

(3) assuming proportional distances from the centerline in the deformation zone.

The base velocity is modified by an additional term comprised of two functions. One function allows extra flexibility in the radial direction, and the second function allows extra flexibility in the angular direction. There are two forms of the second function, which meet the required boundary conditions. The flexibility function in the radial direction is represented by a series of Legendre polynomials, which are orthogonal over the deformation region. The power terms derived for these velocity fields for use in upper bound models are also presented.Part 2 of this series compares the results obtained in upper bound models for the six velocity fields for a spherical extrusion die. In Part 3, the use of the best velocity field for extrusion through streamlined dies is developed to determine the adaptable die shape, which minimizes the required extrusion pressure. Additionally, the adaptable die shape is compared with results from Yang and Han for arbitrarily curved and streamlined dies.     

锌基合金模具的应用及探讨

本文分析了锌基合金模具制造及使用过程中容易出现热裂、翘曲、收缩的问题，并提出了解决这些问题的措施。     

Failure of a Cast Aluminum Engine Head in a High Performance Application

The investigation described in this article examined a cast aluminum head used in a high performance (drag racing) application. These engine heads had been failing within a few seconds of startup. A sample head was examined to determine the cause. Visual inspection found two cracks on the exhaust side of the head. One crack initiated at the bottom of a spark plug well. The head was then sectioned for metallographic examination and fracture analysis. Metallographic examination revealed a large number of shrinkage pores throughout the casting. The fracture surface intersected many of these shrinkage pores. A significantly sized pore was located near the bottom of the suspect spark plug well near a stress-concentrating feature. This pore acted as the crack-initiating defect, which caused the engine head to fail.     

斜槽电机铁心叠压胎的设计

文章介绍了一种电机铁心为斜槽的叠压胎,重点分析了叠压胎定位 斜键的设计及其公差计算。     

低压铸造流动与传热耦合计算的研究

根据低压铸造充型流动的特点 ,利用计算机数值模拟技术 ,对低压铸造充型阶段的流动怀传热过程进行了耦合计算 ,从而保证了模拟结果的准确性和可靠性。在此基础上开发出了模拟软件 ,并对实际低压铸件进行了模拟分析 ,结果与实际生产情况吻合很好     

双辊式薄带连铸工艺研究

进行了双辊法薄带连铸的试验研究。阐述了双辊连铸机浇注系统的研究结果、工艺参数对连铸的影响，以及18—8不锈钢薄带坯的凝固组织和冷轧特性，该工作为薄带连铸的中间生产机组的研究奠定了基础。