Assessment of spray quality from an external mix nozzle and its impact on SQL grinding performance

Spray quality is the critical factor which decides the efficacy of Small Quantity Lubrication (SQL) technology in a high specific energy involved machining process like grinding. Yet, the understanding about spray quality, the actual process mechanics and its effect on machining performance is inadequate. The present work is an attempt to establish a correlation between the spray input variables, quality of the spray and machining performance of SQL grinding through modelling and experiments. Using computational fluid dynamic techniques, the variation of droplet size, droplet velocity, number of droplets and heat transfer coefficient have been analysed at different input parameters and the computed trends have been verified and validated. CFD modelling of spray indicates that it is possible to produce aerosol medium with high heat dissipation ability at moderately high air pressure and low flow rate. It also shows that any increase in atomising air pressure favourably leads to notable increase in wetting area and also results in substantial enhancement in heat dissipation ability. Reduction of residual stress is thus remarkably good. On the other hand, grinding fluid flow rate, if increased, offers significantly better lubricity and reduces the grinding force which also reduces tensile residual stress. Short spell grinding test results are found to be in good agreement with CFD results.     

Effect of grinding-induced cyclic heating on the hardened layer generation in the plunge grinding of a cylindrical component

This paper discusses the effects of the grinding-induced cyclic heating on the properties of the hardened layer in a plunge cylindrical grinding process on the high strength steel EN26. It was found that a multi-pass grinding brings about a uniform and continuous hardened layer along the circumference of the cylindrical workpiece. An increase of the number of grinding passes, leads to a thicker layer of hardening, a larger compressive residual stress and a deeper plastic deformation zone. Within the plastic deformation zone, the martensitic grains are refined by the thermo-mechanical loading, giving rise to a hardness of 12.5% higher than that from a conventional martensitic transformation. The coupled effects of heat accumulation and wheel wear in the multi-pass grinding are the main causes for the thickening of the hardened layer. A too small infeed per workpiece revolution would result in insufficient grinding heat, and in turn, bring about an undesirable tempered hardened layer and a reduction of its hardness.     

铁路罐车密闭装车计量系统的运行分析

从中国石化股份公司济南分公司新上铁路罐车密闭装车计量系统的背景出发，阐述该系统的设计思想和组成；通过分析实际运行过程中仪表比对数据，讨论影响仪表贸易交接准确性的各种因素，提出相应的解决方法；最后通过铁路罐车密闭装车计量系统投用效果。证实该系统可产生明显的经济效益。     

测定钠中杂质的手动阻塞计的研究

文章介绍了测定钠中杂质浓度的手动阻塞计的原理、装置和实验结果。为了减少测量误差,我们研究了影响准确测定阻塞温度的因素,并且找到了减少测量误差的办法。在同样的杂质饱和温度下,该阻塞计测得的高、低阻塞温度所对应的杂质浓度差是很接近的。对氧其差值为1.03ppm;对氢为0.0763ppm。     

Micro-Analysis of the Contact Zone of Tribologically Loaded Second-Phase Reinforced Sol-Gel-Abrasives

Abrasives manufactured via the Sol-Gel route have increased the grinding efficiency of conventional abrasive grinding tools to a remarkable degree in the past ten years. Little is known, however, about detailed wear mechanisms of the abrasive on a nanometer scale. Sliding tests on a pin-on-disk tribometer and single grit scratching tests have therefore been performed in order to identify the wear mechanisms of these innovative materials. TEM-analysis has revealed that severe plastic deformation combined with both crack bridging and crack deflecting effects in the second phase characterise the abrasive rim zone. The surface of the abrasive is covered with an oxide debris layer which substantially improves the tribological behaviour.     

感应式电能表的智能化改进

介绍了利用AVR单片机AT90S8515的输入捕捉功能对感应式电能表进行智能化改进的方法，讨论了新型防盗电系统的结构原理，给出了用AT90S8515单片机设计带有防盗电功能的感应式电能袁的改进电路组成及工作过程。     

基于显微视觉的宏/微双重驱动微动台的自动标定

提出了基于压电技术的微操作系统的自动标定方法,采用混合式步进电机直接驱动的宏动平台,实现系统大行程宏动定位,安装在宏动平台上的压电陶瓷驱动的微动平台和精密光栅,实现亚微米级的分辨率和定位精度,通过以上两部分实现定位机构的全闭环反馈控制,采用显微视觉反馈获取微动台操作器在图像中的位置信息进行标定。实验结果表明:系统的动态和稳定性能良好,自动标定运算速度快,运行速度达到11 frame/s,实现了对系统的精确标定,标定精度达到0.1μm。     

陶瓷减水剂、助磨剂、增强剂的发展现状、趋势及展望

阐述了陶瓷行业所用添加剂的分类，以及目前国际上主要生产陶瓷添加剂的厂家及主要产品，详细介绍了陶瓷坯体减水剂、助磨剂、增强剂的种类、应用、性能特点和它们与陶瓷材料的作用机理，并对陶瓷添加剂的发展前景进行了展望。     

Maximally efficient dialogue mode algorithm

Collaboration is more efficient when the most capable participant for each goal has initiative in directing the problem-solving for that goal. The paper describes a method for using a probabilistic analysis to create a mode-switching mechanism that selects which participant should control the collaborative problem solving so that efficiency is maximized.     

根本技术创新产品需求的获取及评价研究

根本技术创新对企业的发展具有决定性的意义。并对工程作为现代产品开发中新发展的系统化方法，在应用其对根本技术创新产品需求搜集及评价时，出现了满足顾客需求和创造顾客需求、资源需求与技术创新、理性决策与非理性决策、企业文化与技术创新等之间的矛盾。本文对产生这些矛盾的原因进行了分析，提出了相应的解决办法。