Study on the blackening phenomenon of leaded glass during microgroove molding using nickel phosphorous mold

Precision glass molding (PGM) is a recently developed method to fabricate glass microgroove components. Lead glass is commonly used as an optical material due to its high refractive index and low transition temperature. A nickel-phosphorous (Ni–P) plated mold is traditionally employed in the PGM process for microstructures optics. However, leaded glass is subject to color change and can blacken during the PGM process, reducing the light transmittance of microgrooves. In this paper, an equation for the redox reaction between Ni and Pb is proposed, which is based on the diffusion of inner Ni atoms to the surface of the mold and the standard electrode potential of the Pb ions in leaded glass. A viscoelastic constitutive model of the glass is established to simulate the compression stress distribution during molding. Finally, the effects of molding pressure, molding temperature, and mold material on glass blackening are studied. The results show that the blackening of leaded glass is caused by Pb enriching the surface. The rise in molding stress and temperature increases the deformation of Ni–P plating, which promotes the diffusion of Ni atoms. By adding a titanium incorporated diamond-like carbon (Ti-DLC) coating, the deformation of the Ni–P plating during molding is suppressed, and the diffusion of Ni atoms can be prevented. In this way, the blackening of leaded glass can be prevented.     

浅析HPT250轧机中滑移系数对轧制过程的影响

通过HPT250轧机在技术改造中遇到的一个问题，即滑移系数对冷轧元缝钢管在轧制过程中所起的作用。在实际生产中经过不断的技术研究和改进。使闲置多年的HPT250轧机为钢管公司的生产迭拉起到很大的作用。     

大型连杆流线简易试验方法

介绍了一种大型连杆流线的简易试验方法及其评价原则。该方法可清晰显示流线，并适合任何尺寸和形状的锻造连杆的流线试验。     

热作模具钢表面激光堆焊耐磨合金层的研究

本文主要通过在H13钢上用大功率CO_2激光束进行堆焊,阐述了激光堆焊工艺变化对堆焊组织和性能的影响,在本试验条件下,得到了高密度弥散金属化合物组织的激光堆焊层,平均硬度为HV800,与基体呈冶金结合,耐磨性比H13模具钢提高149%。     

衍射法细丝直径的精密测量

分析了激光衍射法测量细丝直径技术中影响精度的几个主要因素，研究了一种微弱衍射条纹的精密处理及识别技术，有效地提高了测量精度，实测结果表明，文中讨论的技术能在１０￣５０μｍ的范围内实现正负０．１μｍ的重复精度，分辨力优于０．０１μｍ。     

新世纪我国压铸业与国际接轨的思考

针对中国压铸行业的现状和存在的问题 ,以及当前的机遇和面临的挑战 ,论述了中国压铸工业进入 2 1世纪所面临的新形势及应采取的对策     

浅谈冲压模具的维修要领及常见故障的排除

介绍冲压模具修理和检查各环节的主要工作内容及维修要领 ,列举了常见故障的排除方法 ,通过总结实际生产中的修模经验 ,对缩短修模周期 ,降低成本 ,延长模具寿命有一定的参考价值。。     

超大型材生产经验

对几种超大型材挤压生产的工艺技术、工模具设计、挤压参数控制等过程进行了分析，通过例子总结了挤压生产超大型材的经验及关键技术。     

邻苯二甲酸酯鼓泡生物降解

该课题测试了邻苯二甲酸酯类化合物的鼓泡生物降解行为。结果表明，邻苯二甲酸酯的降解速率常数（kb)与其烷基链长度之间存在良好的相关性，kb=0.0009x^2-0.019x 0.1123，相关系数r=0.9906；浓度超过500mg/L时，邻苯二甲酸二乙酯可抑制自身的生物降解；中间产物邻苯二甲酸浓度超过50mg/L时，也对邻苯二甲酸二乙酯的生物降解有明显的抑制作用。