A first-principles investigation on mechanical and metallic properties of titanium carbides under pressure

The titanium carbides are potential candidates to achieve both high hardness and refractory property. We carried out a structural search for titanium carbides at three pressures of 0 GPa, 30 GPa and 50 GPa. A phase diagram of the Ti-C system at 0 K was obtained by elucidating formation enthalpies as a function of compositions, and their mechanical and metallic properties of titanium carbides were investigated systematically. We also discussed the relation of titanium concentration to the both mechanical and metallic properties of titanium carbides. It has been found that the average valence electron density and tractility improved at higher concentrations of titanium, while the degree of covalent bonding directionality decreased. To this effect, the hardness of titanium carbide decreases as the content of titanium increases. Our results indicated that the titanium content significantly affected the metallic properties of the Ti-C system.     

预处理工艺对硬质合金与金刚石膜间粘结力的影响

在两种经不同预处理的硬质合金YG8基底上，采用微波等离子体化学气相沉积法，在微波功率2kW，压强4.0kPa和6.5kPa，CH4和H2流量分别为1.6cm/s和100.0cm/s的条件下生长金刚石薄膜。利用X射线衍射检测了金刚石薄膜是否存在，用拉曼光谱分析了薄膜的质量，用金相显微镜观察了薄膜的洛氏硬度压痕，标定并比较了不同预处理工艺膜与基底的结合力。实验结果表明，不同的预处理方法对于粘结力的影响不大，最主要的因素是钴含量的多少。     

共晶碳化物团球化对铸铁激光熔敷层抗裂性的影响

为提高铸铁表面大面积激光熔敷层抗裂性问题，通过冶金因元素控制熔敷层组织形态在熔敷材料中加入碱金属元素钾，研究了在激光快速加热条件下钾对铸铁激光熔敷层组织团球化的影响，进而分析了该球状组织对熔敷层抗裂性的影响，结果表明随熔敷金属内钾含量增多熔敷层内共晶碳化物组织呈球状及孤岛状，这种组织明显提高了熔敷层抗裂性，此外大量的渗碳体组织确保了熔敷层具有较高的耐磨性；获得了无裂纹的大面积搭接熔敷层，其对应合金系统为Fe-C-Si-Ni-K。     

高速钢高温形变诱发析出的研究

本文探讨了高速钢在高温形变过程中碳化物析出的行为及奥氏体组织状态对析出的影响。用透射电镜和扫描电镜分析了不同热处理状态奥氏体的组织结构,分析了高温形变过程中碳化物析出的部位,颗粒尺寸及形态。试验表明, 碳化物主要在奥氏体的缺陷处呈点状和点列状析出,大小为20mμ。处于回复状态的奥氏体缺陷诱发碳化物析出,析出碳化物钉札缺陷阻止再结晶进行。当再结晶驱动力较大时,由于动态再结晶充分发展,使缺陷大量消除,碳化物析出显著地减少。     

Influence of Ni Interlayers on the Mechanical Properties of Ti6Al4V/(WC-Co) Friction Welds

Ni interlayers were introduced prior to dissimilar friction welding of Ti6Al4V base material to three cemented carbide substrates. The fracture strength of Ti6Al4V/(WC-6 wt% Co) welds were poor and were markedly improved when 20-µm thick Ni interlayers were introduced prior to dissimilar friction welding. These results were only produced when the (WC-6 wt% Co) cermet was electroplated prior to friction welding. When the Ti6Al4V alloy was electroplated prior to friction welding, fractured WC particles and cracking were observed in the (WC-Co) carbide substrate. The fracture strengths of Ti6Al4V/(WC-11 wt% Co) and Ti6Al4V/(WC-24 wt% Co) welds were not improved when 20-µm thick Ni interlayers were introduced prior to friction welding. During mechanical testing, the Ni layer retained at the dissimilar joint interface created a region of weakness.     

坚持科技创新 打造强势企业

介绍了株洲硬质合金集团有限公司推进科技创新的具体做法,取得的主要成绩,以及今后的努力方向。     

WC15Ni磁合金的质量控制

在WC15Ni无磁硬质合金生产过程中,选用粒度分布范围较窄的优质WC以及添加适量的Cr3C2,促进了抗弯强度的提高。     

稀土元素对硬质合金高温性能的影响

采用动态热模拟试验技术，研究了添加微量稀土元素对硬质含金高温性能的影响。试验结果表明：添加微量稀土元素，能改善硬质合金高温性能，增加合金的塑性和高温韧性，降低硬质合金的热强性。     

钼对渗碳过程中碳化物形态的影响

通过萃取复型观察和对衍射花样的标定，研究了深层渗碳过程中析出碳化物的形态和分布。实验结果表明：渗碳过程中析出的形态较好的碳化物，象点状、球状和椭球状碳化物均为钼的碳化物；而形态较差的针状、网状则为（Cr、Fe）7C3和（Fe，M）3C。并对其形成机理进行了初步探讨。     

Combustion synthesis of NbC/ZrO2 composites: Influence of Cr additives on the microstructure and mechanical properties

Composites of NbC/ZrO₂ reinforced with different weight ratios of Cr metal were prepared by dynamic compaction combustion from a blend of Nb₂O₅–Zr–Cr powders. Factors controlling the synthesis process, the microstructure, and the mechanical properties of the samples, such as Cr wt% and the compression loads were studied. The samples were characterized by XRD, SEM, porosity, and hardness measurements. The porosity value of the sample with no additives was high and reached 31.6 vol%. A sudden decrease in the sample porosity to 2.4 vol % was noticed for the sample containing 3.0 wt% of Cr. A high-density sample with less than 2.0 vol % porosity and maximum hardness of 1038 HV was produced using 5.0 wt% Cr under 300 MPa compression load. Detailed thermodynamic calculations for the effect of Cr additives on the physicochemical properties of the system were introduced.