Microstructures and properties of nickel-titanium carbide composites fabricated by laser cladding

In this work, Ni/TiC composites were synthesized by the laser cladding technique (LCT). A scanning electron microscope (SEM), X-ray diffractometer (XRD), microhardness meter, electrochemical workstation, and friction and wear tester examined the microstructure, surface morphology, phase structure, microhardness, wear, and corrosion resistances of the Ni/TiC composites. These results indicated the Ni/40TiC composite contained finer equiaxed crystals than the Ni and Ni/20TiC composites. In addition, numerous TiC particles in the Ni/40TiC composite impeded growth of the nickel crystals, which resulted in the fine microstructure of the Ni/40TiC composite. The Ni, Ni/20TiC, and Ni/40TiC composites exhibited face-centered cubic (f c c) lattices. The average microhardness values of the Ni/20TiC and Ni/40TiC composites were approximately 748 HV and 851 HV, respectively. The Ni/40TiC composite had the lowest friction coefficient (0.43) among all three coatings, and only some shallow scratches appeared on the surface of the Ni/40TiC composite. The corrosion potential (E) of Ni/40TiC exceeded the Ni/20TiC composite, and both were larger than the Ni composite, which indicated the Ni/40TiC composite had outstanding corrosion resistance and the Ni composite had poor corrosion resistance. The corrosion current densities (i) of Ni, Ni/20TiC, and Ni/40TiC composites were 5.912, 4.405, and 3.248 μA/cm², respectively.     

A dense and compact laser cladding layer with solid metallurgical bonding significantly improved corrosion resistance of Mg alloy for engineering applications

Although Mg alloy attracts great attention for engineering applications because of high specific strength and low density, low corrosion resistance limits its extensive use. In this study, Mg–Al–Zn–Mn alloy was treated via a laser cladding process to generate a dense and compact laser cladding layer with solid metallurgical bonding on the substrate for improving corrosion resistance, effectively hindering the corrosion pervasion into Mg alloy. The corrosion current density declined from 103 μA/cm² for Mg alloy to 13 μA/cm² for the laser cladding layer in NaCl aqueous solution. Moreover, the laser cladding layer was slightly corroded in comparison with Mg alloy in NaCl aqueous solution. Besides, the microhardness of the cladding layer reached a mean value of 170.5 HV, 3.1 times of Mg alloy (56.8 HV) due to the in situ formation of hardening intermetallic phases. Wear resistance of laser cladding layer was also obviously improved. These results demonstrated that the laser cladding layer obviously enhanced anticorrosion property of Mg alloy for engineering applications.     

稀土在激光熔覆镍基自熔合金中的作用

采用CO2激光器在低碳钢表面进行激光熔覆处理,研究了稀土氧化物在激光熔覆Ni45自熔合金层中的作用.结果表明,加入适量稀土的熔覆合金层组织得到细化,其在还原酸中的耐蚀性和抗高温氧化能力较不加稀土镍基合金熔覆层都有较大提高,更远高于低碳钢.可见,稀土变质的激光熔覆处理对提高低碳钢性能具有重要指导意义.     

川合137井大修井工艺技术浅析

在川合137井的修井作业中，运用了多种修井工具和工艺技术。通过内捞、外捞、强提、倒扣、磨铣、套铣、开钻新井眼和铣锥通井的方法，充分解放了油气层，达到了修井目的。其独特的想法、施工和自制工具的成功应用对今后大修井作业具有很高的参考价值。     

激光熔覆专用铁基合金粉末的研究进展

指出了目前防止熔覆层开裂所采取的主要措施中存在的问题,阐述了激光熔覆和热喷涂对于所用合金粉末性能要求之异同,评述了激光熔覆专用铁基合金粉末的研制现状,提出了成分与组织设计的新思想。     

激光熔覆Ni基SiC合金涂层组织与性能的研究

利用5kWCO2连续波激光器在16Mn钢基材表面对含20%(体积比)SiC陶瓷粉末的镍基自熔性合金粉末进行激光熔覆得到Ni基SiC合金涂层(NiSiC)。研究了合金涂层的组织形貌及相结构,并用单纯的镍基合金涂层(Ni60)进行了显微硬度及滑动磨损性能的对比试验。结果表明,NiSiC合金涂层由γ枝晶及其间的共晶组织组成,主要组成相为γ-Ni,γ-(Ni,Fe)固溶体和(Cr,Fe)7C3,Cr23C6及(Cr,Si)3Ni3Si等化合物。添加SiC的镍基合金涂层NiSiC比单纯的镍基合金涂层Ni60具有较高的硬度和耐磨性。     

浅谈冲压模具的维修要领及常见故障的排除

介绍冲压模具修理和检查各环节的主要工作内容及维修要领 ,列举了常见故障的排除方法 ,通过总结实际生产中的修模经验 ,对缩短修模周期 ,降低成本 ,延长模具寿命有一定的参考价值。。     

宽带激光熔覆WCP/Ni基合金梯度复合涂层组织与摩擦磨损特性

研究了铸造WC_P/Ni基合金梯度复合涂层组织与摩擦磨损特性。结果表明,梯度复合涂层与基材实现了良好的冶金结合,涂层内有γ-Ni枝晶组织,γ-Ni＋M₂₃C 6共晶组织以及凝固结晶析出的M₆C、M₂₃C₆、M₇C₃等块状或条状组织;随着铸造WC_P体积分数的增加,复合涂层摩擦系数减小,耐磨性增加。19-4试样的耐磨性最高值为4.61,是基材的3倍以上。梯度涂层的磨损机理为磨粒磨损与粘着磨损的复合作用。     

武钢 10000 m3/h制氧机主冷泄漏故障处理及应急保产方式

氧气生产单位保用户用气一旦出现较为紧张的局面时，如何正确处理保安全生产运行、保用户生产、安排抢修时间三者之间的关系，值得关注与研究。     

利用SiO2包膜技术提高群青蓝颜料耐酸性的研究

采用廉价的SiO2 对群青颜料进行致密包膜 ,使群青颜料耐酸性能得到提高 ,解决了群青在聚氯乙烯型材使用中产生的变色现象 ,拓宽了应用范围