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1.
The main objective of the present work is to improve the performance of bonded joints in carbon fiber composite structures through introducing Multi-Walled Carbon Nanotubes (MWCNTs) into Epocast 50-A1/946 epoxy, which was primarily developed for joining and repairing of composite aircraft structures. Results from tension characterizations of structural adhesive joints (SAJs) with different scarf angles (5–45°) showed improvement up to 40% compared to neat epoxy (NE)–SAJs. Special attention was considered to investigate the performance of SAJs with 5° scarf angle under different environments. The tensile strength and stiffness of both NE-SAJs and MWCNT/E-SAJs were dramatically decreased at elevated temperature. Water absorption showed a marginal drop of about 2.0% in the tensile strength of the moist SAJs compared to the dry one. Cracks initiation and propagation were detected effectively using instrumented-SAJs with eight strain gauges. The experimental results agree well with the predicted using three-dimensional finite element analysis model. 相似文献
2.
Characteristics and formation mechanism of porosities in CFRP during laser joining of CFRP and steel
An experimental investigation on the mechanism of porosity formation during the laser joining of carbon fiber reinforced polymer (CFRP) and steel is presented. The porosity morphology and distribution were characterized by optical and scanning electron microscopy, and the thermal pyrolysis behaviors were investigated by thermal analysis and designed back-side cooling experiments. The results show that there are two types of porosities in CFRP. Porosity I only appears when the heat input is more than 77.8 J/mm. It has a smooth inner wall and distributes near the bonding interface between CFRP and steel at the central area of melted zone, which is caused by gaseous products such as CO2, NH3, H2O, and hydrocarbons produced by the pyrolysis of CFRP. Porosity II can be seen under all joining conditions. It has a rough inner wall and distributes far away from the bonding interface, concentrating at the final solidification locations. Porosity II is caused by the shrinkage of melted CFRP during solidification stage. 相似文献
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本试验研究了ZrO2与40Cr钢在加入缓冲层前后的钎焊连接,结果表明:插入缓冲层Cu和Ti可以提高接头强度。对每一种缓冲层,存在一最佳厚度,对应的钎焊强度最大。此最佳厚度对Cu为0.4mm左右,对Ti为1mm左右。作者认为这是由缓冲层的力学性能和热膨胀系数对残余应力释放产生的两种相反影响而造成的。钎焊时,缓冲层Cu和Ti向钎料中均有程度不同的溶解,但不影响钎料对ZrO2的浸润和反应结合。ZrO2-40Cr钢连接的所有接头均断在陶瓷的近缝区,其断裂方式有三种。 相似文献
6.
Material flow and microstructure in the friction stir butt welds of the same and dissimilar aluminum alloys 总被引:20,自引:0,他引:20
The material flow and microstructural evolution in the friction stir welds of a 6061-Al alloy to itself and of a 6061-Al alloy
to 2024-Al alloy plates of 12.7 mm in thickness were studied under different welding conditions. The results showed that plastic
deformation, flow, and mechanical mixing of the material exhibit distinct asymmetry characteristics at both sides of the same
and dissimilar welds. The microstructure in dissimilar 6061-Al/2024-Al welds is significantly different from that in the welds
of a 6061-Al alloy to itself. Vortex-like structures featured by the concentric flow lines for a weld of 6061-Al alloy to
itself, and alternative lamellae with different alloy constituents for a weld of 6061-Al to 2024-Al alloy, are attributed
to the stirring action of the threaded tool, in situ extrusion, and traverse motion along the welding direction. The mutual
mixing in the dissimilar metal welds is intimate and far from complete. However, the bonding between the two Al-alloys is
clearly complete. Three different regions in the nugget zone of dissimilar 6061-Al/2024-Al welds are classified by the mechanically
mixed region (MMR) characterized by the relatively dispersed particles of different alloy constituents, the stirring-induced
plastic flow region (SPFR) consisting of alternative vortex-like lamellae of the two Al-alloys, and the unmixed region (UMR)
consisting of fine equiaxed grains of the 6061-Al alloy. Within all of these three regions, the material is able to withstand
a very high degree of plastic deformation due to the presence of dynamic recovery or recrystallization of the microstructure.
The degree of material mixing, the thickness of the deformed Al-alloy lamellae, and the material flow patterns depend on the
related positions in the nugget zone and the processing parameters. Distinct fluctuations of hardness are found to correspond
to the microstructural changes throughout the nugget zone of dissimilar welds. 相似文献
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镁/镁合金焊接与加工的最新进展与未来展望
Sachin Kumar,武传松
(山东大学 材料科学与工程学院,济南 250061)
中文说明:
该文非常详细地综述了镁及镁合金的生产、加工及焊接的研究现状。尤其是在镁合金焊接部分,作者比较详细地阐述了熔化焊、激光焊、固相焊及钎焊等方法在镁合金焊接中的研究现状、存在问题与发展动向。该文对于镁合金焊接研究人员具有重要的参考价值。
关键词:镁;镁合金;加工;焊接;连接;最新进展
相似文献9.
Ambreen Nisar Tyler Dolmetsch Tanaji Paul Cheng Zhang Benjamin Boesl Arvind Agarwal 《Journal of the American Ceramic Society》2021,104(6):2483-2494
The application of ultra-high-temperature ceramics (UHTCs) demands effective ways of joining in overcoming the problems associated with the fabrication of complex-shaped components. In this study, we choose to investigate a new method of rapidly joining pre-sintered TaC and HfC ceramics without any filler material using the spark plasma sintering (SPS) technique. A well-bonded TaC–HfC interface was observed with no apparent cracking and porosity at the joint. The joining mechanisms were predominantly driven by solid-state diffusion and localized plastic deformation. The nanomechanical properties of the TaC-HfC joint are better than the HfC while comparable to that of the TaC. High-load indentation (up to 200 N) results suggest that the TaC–HfC interface is stronger than the parent UHTCs with no crack propagating at the interface. Upon comparison with the parent UHTCs, the damaged area and the average crack length at the interface, reduced up to ~94% and ~56%, respectively. This study shows that the SPS technique can also apply to joining other UHTCs without any filler, resulting in the new field of developing complex components for the thermal protection system (TPS). 相似文献
10.
M. Kiuchi J. Yanagimoto S. Sugiyama 《Journal of Materials Processing Technology》2003,140(1-3):163-166
A process to join glass or stone onto base metal alloys is proposed. The process characteristics allow using various kinds of glasses or stones, such as craft glass, beads, tile, amethyst, agate and hematite with different shapes and sizes. The process utilizes excellent and active join ability of mushy or semi-solid alloy’s properties. In this study, the mechanism of the joining was investigated and some applications were showed. The process itself has several useful properties like: (1) easy-to-operate, (2) ability to get good joining condition, and (3) applicability to a continuous production system. Through the study, it is found that the mushy joining is a useful and valuable manufacturing method for developing and manufacturing glass/metal or stone/metal composites. The mushy joining process is different from the existing cloisonné and enameling process. 相似文献