注射模CAE远程应用系统的研究与实现

研究了注射模CAE远程应用系统的实现方法。围绕建立最优系统模型 ,探讨了数据压缩算法和FTP文件服务 ,并采用主从服务器分离法提高系统性能。为进一步优化系统 ,运用了多线程、套接字、ADO和RAS远程拨号等技术。     

Technique of pulse electrochemical finishing in molds and dies

Surface finishing is one of the most important processes in mould and die making. This process is necessary not only for smoothing the surface of die or mould, but also for removing the surface layer, which has been damaged by the preceding machining process and finally improve the performances and lifetime of moulds to a large extent. It has been reported that between 30% and 40% of the total time required to manufacture a die or mold is spent on finishing operations, most of which are performed by skilled workers employing traditional techniques. At present, key problems in mould and die finishing technology can improve the finishing efficiency, consistency and quality at reduced costs. A new and high efficiency unconventional finishing technology, pulse electrochemical finishing was introduced. Experiments were done in neutral nitrate electrolytes. The influence of electrolyte composition, intereletrode gap, finishing time, flow quality, current density, compositions of steel materials and pulse parameters on the resulting surface finishing was investigated. Results indicate that pulse parameters have important influence on operations finishing and the proper selection of pulse parameters can lead to both good smoothing efficiency and surface quality at low costs.     

延长银铸型模寿命的探讨

分析了银铸型模在使用过程中产生裂纹的原因，提出了七项消除或减少铸模裂纹的行之有效的措施，改进后铸模的寿命由平均每个2．34t提高到5．14t，吨银锭的铸模消耗降低120％，仅节约铸模每年为企业增加效益13万元，且银锭表观质量显著改善。     

连铸结晶器在线热像图绘制的方法

为实现结晶器过程可视化和辅助漏钢预报技术,提出一种等值线区域填充法快速高效绘制直观的结晶器在线热像图的方法.该方法通过离散数据网格化、等值线生成和等值多边形填充绘制云图.其中,等值线生成采用网格序列法和单元剖分法结合,避免了已往的等值线追踪和二义性问题,高效准确,实现简单.将该方法与扫描母元法相比,前者绘制云图速度快,保证了精度和质量,优于后者,且算法复杂度的分析也证明了前者时间效率较高.实际应用结果表明,该方法绘制的结晶器在线热像图能很好地反映正常和非正常情况下结晶器内部温度场的特征,可满足实际生产要求.     

汽车模具复杂棱脊和沟槽的数字化及激光加工轨迹规划

针对大型汽车冲压模具复杂棱脊和沟槽的数字化问题提出了三维自适应测量算法。为适应于激光表面强化加工的特殊要求,在后续测量数据处理过程中建立了复杂棱脊和沟槽的简化数学模型,提出了六维激光加工轨迹规划算法,并进行了测量和加工试验验证。上述算法都已应用到集成化柔性激光加工系统中。     

Polyphosphates as inhibitors of surface mould growth on hard cheese during ripening

A novel treatment using polyphosphates to protect cheeses against superficial mould growth was assayed. The treatments were: control commercial paint with natamycin (I), commercial paint based on polyvinyl–water (II), immersion in a saturated solution of polyphosphate (III), immersion and commercial paint (IV), commercial paint of polyphosphate solutions (V) and immersion and commercial paint of a saturated solution of polyphosphates (VI). The cheeses were ripened for 6 months. Superficial mould growth was inhibited in groups IV and VI when compared to cheeses from the control group (I). Statistical sensory analysis made between cheeses from groups IV and I (control) showed no significant differences.     

铝铸件砂型铸造工艺CAD软件系统的开发

本文在参考了国内外先进铸造工艺设计软件的基础上，开发了一种功能齐全的铝铸件砂型铸造工艺ＣＡＤ软件，经生产验证，此软件操作方便，便于推广，并能大幅度缩短设计周期，减轻工作强度，提高设计质量。     

气流紧实软复盖砂型的试验研究

本文试验研究了在砂型顶面用不同方法(盖塑料膜、喷水、喷粘土浆、撒粘土粉和细砂等)施加软复盖对砂型气流紧实效果的影响。试验表明:只要在砂型顶面形成一层不透气的软隔膜,均可提高气流紧实的效果;并改善砂型背面的松散状态。其中以复盖塑料膜最为简单可靠,软复盖的气流紧实还显著地提高低矮砂型的紧实效果。     

塑料模具激光精密修复技术的研究

脉冲Nd:YAG激光熔覆技术是精密修复塑料模具最有效的方法之一，激光器的电压、电流、脉冲宽度、脉冲频率与激光的扫描速度、光斑直径等工艺参数直接影响着熔覆的质量。为了综合考虑各工艺参数的影响和简化工艺调整过程，提出了重叠率的观念，建立了重叠率的计算方程。分别采用预置熔覆法和手动送丝法在低碳钢基体上熔覆Ni基合金，获得了最佳工艺参数：单脉冲能量为6.7 J，重叠率为97.4%。利用扫描电子显微镜观察了手动送丝熔覆层存在的冶金缺陷，对其产生的原因进行了初步探讨。     

Sensitivity of four foodborne moulds to essential oils from turkish spices,herbs and citrus peel

The antifungal effects of 22 essential oils from Turkish spices, herbs and citrus peel on four foodborne moulds were evaluated for fungistatic and fungicidal activity. The most active oils were wild thyme (Thymus rariflorus L) and thyme (Thymus serpyllum L). Parsley (Penloselinum sativum Hoffin) and savory (Satureja hortensis L) oils were found to be the least active oils. Rhizopus sp displayed the greatest tolerance, and the most sensitive mould was Penicillium chrysogenum. Prolonged incubations reduced the fungistatic and fungicidal effects of oils. It was concluded that some oils may be useful as mould inhibitors at food additive levels.