一种白铜管坯的近终形连铸

采用水平连铸工艺制备了空心BFe10-1-1白铜管坯，并对铸态管坯的表面质量、凝固组织及力学性能进行分析。结果表明，采用合适的工艺参数，可以利用水平连铸的方法制备出表面光滑，凝固组织致密的近终形BFe10-1-1白铜管坯；管坯的力学性能随着温度升高而下降，室温时管坯具有良好的塑性。     

深孔黄铜火帽壳体的冷挤压成形研究

研究了某型号武器弹药黄铜火帽壳体的冷挤压成形加工工艺,并成功地用于大批量的工业生产中。该黄铜火帽壳体 外形为多台阶型,内孔为细长深盲孔(其高径比H／D=3．6)的复杂形状,因此需要采用多道次冷挤压工序来完成。在成形过 程中,通过变形程度的合理分配,选择合适的润滑剂和坯料软化退火工艺规范,获得了尺寸精度、表面质量均满足设计要 求的最终零件形状。由于材料的加工硬化作用以及可保持金属流线连续,因此冷挤压火帽壳体的强度和韧性均比切削加 工件有所提高,避免了机械加工壳体在使用过程中的胀大和开裂等缺陷。     

复杂近净成形产品CAD模型多视域转换平台

鉴于传统特征识别技术在实现复杂近净成形产品计算机辅助设计模型与其他应用系统间信息共享与集成中遇到的困难,提出了基于全局曲率分析的特征识别算法以及面向多应用领域的层次化几何抽象表达方式。根据产品几何模型中曲面曲率分析的结果,对曲面进行分类和分割以获得与原计算机辅助设计模型相对应的曲率域表示层,并进一步从中识别出独立于应用领域的凸凹特征表示层。通过将不同抽象程度的产品模型表达方式和面向特定领域的知识、规则和算法进行融合,为不同应用领域提供所需的产品信息模型,最终实现产品计算机辅助设计模型在下游各应用系统间的信息共享与集成,并以钣金成形与注塑成形领域中的两个实例,验证了该方法的可行性和有效性。     

流动温压成形“十”字形零件及其烧结工艺的研究

传统的粉末冶金方法难以制备复杂零件,最近发展起来的流动温压技术通过增加混合粉末的流动性克服了这一难题。本研究采用常用的水雾化铁基粉末,通过加入适量的粘结剂,利用流动温压技术在约160℃的温度下压制出"十"字形零件,然后分别在1120℃和1300℃进行烧结,并研究了其流动温压成形特性、微观结构及烧结性能。结果表明,利用流动温压技术制备出的"十"字形零件表面光滑且没有明显的收缩或者膨胀现象。本文揭示了流动温压技术在制备复杂粉末冶金零件方面的应用。     

Properties and forming process of prealloyed powder metallurgy Ti-6A1-4V alloy

The properties and forming process of prealloyed powder metallurgy （PM） Ti-6Al-4V alloy were researched for application of high performance of titanium parts. Hot isostatic press （HIP） technology and two kinds of powders were used in the preaUoyed processing to get full density material. Tensile properties, impact toughness and fracture toughness of PM Ti-6Al-4V alloy were studied and discussed. The microstructures were examined with optical microscope and the morphologies of powders were observed by SEM. Forming processes were performed to fabricate PM titanium parts. The experiment results show that the preaUoyed PM Ti-6Al-4V alloy has same good properties as wrought material and the complex shape PM parts can be near-net-shaped. Some of the parts have been commercially used. This indicates that the prealloyed process should have bright prospects in making high-performance, complex shape and low-cost titanium alloy parts.     

Ti-5Al-2.5Sn合金粉末热等静压压坯的致密化行为及性能

粉末冶金近净成形工艺能够制备性能要求高、结构复杂的钛合金构件.将洁净Ti -5Al -2.5Sn预合金粉末封装在低碳钢材料制造的包套中,采用热等静压进行了粉体的致密化,研究了粉末在热等静压过程中的致密化行为.由于包套对热等静压压力的屏蔽效应,致密化过程后观察到了粉末/包套体的不均匀变形;通过有限元仿真也预测到包套对包套...     

高体分铝基复合材料无压浸渗近净形制备

目的 研究高体分铝基复合材料无压浸渗近净形制备的可行性,分析近净形复合材料的微观组织和力学性能。方法 分别采用74 μm的碳化硅颗粒和5%(质量分数)的聚乙烯醇溶液作为增强相和黏结剂,通过模具冷压获得立方体陶瓷生坯,经干燥后加工成异形预制体,再经高温烧结脱胶处理,采用无压浸渗法制备高体分铝基复合材料近净形样品,并采用颗粒自然堆积方案制备复合材料对比样品。采用扫描电子显微镜、三点弯曲测试等手段对比分析复合材料的微观组织、力学性能和断口形貌。结果 基于无压浸渗法成功制备出具有特定外形结构的铝基复合材料,复合材料密度为2.93 g/cm³,弯曲强度为327 MPa,弹性模量为205 GPa,可达到自然堆积型复合材料弯曲强度的86.7%。碳化硅颗粒均为脆性解理断裂,说明颗粒和基体合金结合良好。结论 采用模压和烧结通用方法制备的异形陶瓷预制体可以实现特定外形结构铝基复合材料的无压浸渗近净形制备,近净形复合材料的弯曲强度可满足电子元器件的性能要求。     

钛及钛合金粉末制备与近净成形研究进展

钛及钛合金以其优异的性能,广泛应用于航空航天、能源化工、生物医疗等高端领域。粉末近净成形技术能够实现钛及钛合金的绿色、低成本和高性能精密制造,有助于进一步扩大其应用范围。本文从钛粉制备、成形技术、性能与应用方面,对目前钛及钛合金粉末近净成形技术取得的研究进展进行了简要论述,并根据各技术目前面临的问题,提出了未来的发展趋势。     

Near-net-shape forming of alumina powder under hot pressing and hot isostatic pressing

Densification and deformation of alumina powder under hot pressing and hot isostatic pressing were investigated. Finite element calculations were performed by implementing constitutive equations for grain growth, power law creep and diffusional creep in the user defined subroutine CREEP of ABAQUS. An alumina compact of valve head shape was produced under hot pressing and its forming process was predicted by the finite element calculation. Densification behavior of an alumina powder compact encapsulated by a stainless steel container was also investigated under hot isostatic pressing. Inhomogeneous deformations of an alumina powder compact due to the shield effect of a container during hot isostatic pressing were observed experimentally and predicted by the finite element analysis.