聚合物冷拉过程的流函数分析

用流函数法分析了聚合物拉伸成形时，颈缩的发生和扩展过程，文中论证了采用流函数法的优越性和适用性，并将流函数法计算结果和有限元法计算结果作了对比。     

不锈钢水泵底架成形工艺及模具设计

分析了水泵底架原冲压成形工艺存在的问题,提出了新的成形工艺方案,介绍了新工艺中关键工序的模具结构以及模具加工、现场调试应注意的事项。经生产验证,改进后的工艺与模具结构合理,产品质量及生产效率大大提高。     

Modeling the large‐strain constitutive behavior of polycarbonate under isothermal and anisothermal conditions

The tensile behavior of polycarbonate was studied at large strains below the glass‐transition temperature. Experiments were carried out at a series of constant temperatures and also under conditions of falling temperatures. The specimens necked with a natural draw ratio of approximately 2, and the study was mainly focused on the necked material. Isothermal experiments revealed an elastic mechanism that initiated beyond the natural draw ratio. A model consisting of an Eyring process and two Gaussian elastic mechanisms was found to be applicable to both the isothermal and anisothermal stress‐relaxation and stress–strain results. The same model also produced reasonable estimates of the stresses generated during the necking process. In addition, a simple relationship between the isothermal and anisothermal stress relaxation was demonstrated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2105–2116, 2005     

A Cauchy‐stress based solution for a necking elastic constitutive model under large deformation

A finite element based method for solution of large‐deformation hyperelastic constitutive models is developed, which solves the Cauchy‐stress balance equation using a single rotation of stress from principal directions to a fixed co‐ordinate system. Features of the method include stress computation by central differencing of the hyperelastic energy function, mixed integration‐order incompressibility enforcement, and an iterative solution method that employs notional ‘small strain’ stiffness. The method is applied to an interesting and difficult elastic model that replicates polymer ‘necking’; the method is shown to give good agreement with published results from a well‐established finite element package, and with published experimental results. It is shown that details of the manner in which incompressibility is enforced affects whether key experimental phenomena are clearly resolved. Copyright © 2005 John Wiley & Sons, Ltd.     

轮胎爆裂失效分析

直升机后起落架轮胎在地面例行充气过程中发生爆裂,通过对轮胎外观检查,裂纹扩展走向分析,判断裂纹起源位置,对轮胎壁厚、沟槽深度进行测量,分析轮胎磨损情况,对轮胎开裂位置处的断口宏微观形貌进行分析判断,确立开裂模式,结合轮胎所用材料特性及轮胎表面微裂纹特征给出轮胎爆胎的主要原因:轮胎爆裂起源于胎面\     

Ir和IrRh40合金热电偶丝的显微组织和力学性能研究

采用光学显微镜(OM)、扫描电镜(SEM)和力学试验机等测试手段,对Φ0.5 mm的加工态Ir丝和IrRh40合金丝的金相组织、断口形貌和力学性能进行了分析。结果表明:Rh能明显细化Ir合金的显微组织,IrRh40合金比纯Ir具有更细的晶粒,但Rh并不能提高Ir合金的强度和延伸率,Ir丝的平均抗拉强度为2103 MPa,IrRh40合金丝的平均抗拉强度为1765 MPa,2种合金的延伸率为8%~10%;Ir丝和IrRh40合金丝的拉伸断裂方式主要为穿晶断裂,在断裂之前存在明显的"颈缩"现象。     

A modified model and algorithm for flow‐enhanced crystallization—Application to fiber spinning

The graft copolymerization of acrylamide (AAm) monomer onto polyethylene‐coated polypropylene (PE‐co‐PP) nonwoven fabric was carried out by the mutual irradiation method. The general peculiarities of the grafting have been studied by gravimetric, scanning electron microscope (SEM), mechanical properties, and Fourier transform infrared (FTIR) methods. The influence of absorbed dose, dose rate, as well as the monomer concentration on the degree of grafting has been determined. Metal ions uptake of Cu²⁺, Co²⁺, Ni²⁺ by the grafted fabrics was evaluated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3240–3245, 2006     

球冠形薄壁封头在小减薄率工况下的失稳研究

高性能、高质量、大径厚比、轻量化大型薄壁燃料贮箱封头的整体化成形是目前我国航天制造急需解决的重大问题.通过旋压实验与有限元数字仿真相结合的方法对薄壁封头在小减薄率工况下的等壁厚旋压成形稳定性展开研究,在实验中研究了缩径旋压过程中封头法兰起皱失稳现象,并通过有限元仿真软件Marc分析了法兰起皱的演变过程.通过建立缩径位移等效模型,得出缩径位移量与法兰起皱有直接关系,即缩径量越大,法兰起皱越明显.对比仿真模型和等效模型的最大主应力矢量图,分析得出缩径会导致切向应力变化从而引起法兰起皱失稳,进一步证实了缩径是起皱失稳的主要原因.     

Tensile ductility and necking in consolidated amorphous alumina

Oxide glass, one of the most transformative materials in the modern world, breaks easily under load due to its brittleness. Using classical molecular dynamics simulations, we prepared amorphous alumina by consolidating glass nanoparticles at room temperature. We showed that consolidated amorphous alumina exhibits work hardening ability, hence deforms homogeneously and fractures via necking under tension, while amorphous alumina obtained from the traditional melt-quench process fractures catastrophically due to severe shear banding. This finding suggests that if processed properly, amorphous oxides could deform and fracture like ductile metals, which will significantly expand the applications of oxide glasses into new areas where load bearing or mechanical reliability is necessary.     

车门外板轮廓翻边R角锐化及回弹控制方案

针对车门外板轮廓翻边R角(后门C柱侧)、车门外板轮廓整形R角(后门B柱侧)锐化进行工艺方案分析及实物论证,并针对车门外板单件刚性差,回弹控制难度大的特点,调整冲压工艺方案,利用AutoFrom软件进行回弹模拟分析验算,并在模具开发中进行应用,经实物验证调整方案有效。