Influence of the dispersion of Nanoclays on the cellular structure of foams based on polystyrene

In the present work blends of polystyrene (PS) with sepiolites have been produced using a melt extrusion process. The dispersion degree of the sepiolites in the PS has been analyzed by dynamic shear rheology and X-ray micro-computed tomography. Sepiolites treated with quaternary ammonium salts (O-QASEP) are better dispersed in the PS matrix than natural sepiolites (N-SEP) or sepiolites organo-modified with silane groups (O-SGSEP). A percolated network is obtained when using 6.0 wt% of O-QASEP, 8.0 wt% of N-SEP and 10.0 wt% of O-SGSEP. It has been shown that multiple extrusion processes have a negative effect on the polymer architecture. They produce a reduction in the length of the polymeric chains, and they do not lead to a better dispersion of the particles in the polymer matrix. Foams have been produced using a gas dissolution foaming process, where a strong effect of the dispersion degree on the cellular structure of the different foams was found. The effects on the cellular structure obtained by using different types of sepiolites, different contents of sepiolites and different extrusion conditions have been analyzed. The foams produced with the formulations containing O-QASEP present the lowest cell size and the most homogeneous cellular structures.     

金属泡沫材料研究进展

综述了金属泡沫材料的各种制备方法。液相法制备金属泡沫材料包括气体吹入法、固体发泡剂法和固体—气体共晶凝固法、熔模铸造法、渗流铸造法、喷射沉积法以及粉末加压熔化法等制备方法。采用金属粉末烧结法、浆料发泡法等制备工艺可以从固相制备金属泡沫材料。电沉积法以及气相沉积法可用于制备高孔隙率的金属泡沫材料。最后简要总结了金属泡沫材料的应用。     

Preparation of ultra‐low‐density microcellular materials

Microcellular polymeric materials can be obtained by the polymerization of a high‐internal‐phase emulsion. These materials are good candidates as targets toward inertial confinement fusion. This application requires severe specifications, including a very low density and a small cell size. In this study, we examined the influence of parameters such as emulsification conditions, surfactant nature, and the presence of a porogen on the obtainment of those requirements. It was possible to obtain microcellular polymeric foams with apparent densities as low as 0.0126 g/cm³. However, it was difficult to obtain very low material density and still maintain a small average pore size. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2053–2063, 2005     

多孔材料透过性能的表征

透过性能对用于过滤分离、流体混合、布气分流等方面的多孔材料是一项十分关键的质量指标。主要介绍了多孔材料透过性能的表征方式，包括流体流动的基本概念、层流条件下流体的透过性能表征、多孔材料透过性能的综合表征、气体透过多孔材料时渗透系数的具体表征等方面。     

熔体吹气发泡法制备泡沫铝合金研究

泡沫金属是近年来发展起来的一种新型材料。文章采用熔体吹气发泡法制备出了孔径为5．0—8．3mm，壁厚为0．040—0．076mm，密度为0．19—0．40g／cm^3，孔隙率为85．2％—93．0％的Al—Si泡沫铝合金，并着重讨论了发泡温度、气体流量、SiC粉末体积百分含量对泡沫铝合金形成的孔径和壁厚的影响关系。     

Production and properties of micro‐porous glas bubble zinc and aluminium composites

Micro‐porous syntactic foams were produced by means of integration of glass bubbles into aluminium and zinc matrices. Preforms of glass bubbles were pressure infiltrated with the alloys AlSi9Cu9 ans ZnAl4Cu using squeeze casting. The preforms were sintered thermically without the use of bonding agents. Using the combination of different sintering steps syntactic foams with locally different densities could be produced. The mechanical properties of the foams were tested indicating a high compression strength of the foams and a very good compression energy absorption. Furthermore, corrosion behaviour and behaviour at higher temperatures were investigated.     

An extension of the Secant Method for the homogenization of the nonlinear behavior of composite materials

We discuss the consequences of a different application of the principle the Modified Secant Method is [C. R. Acad. Sci. Paris Sér. IIb 320 (1995) 563] based on. In fact, we directly compute the second-order averages of the local fields available from the linear elastic homogenization procedure exploited in order to evaluate the effective elastic moduli. This method, which can be seen either as a simplification of the Modified Secant Method or as an extension of the Secant Method [J. Mech. Phys. Solids 26 (1979) 325], may be useful for any composite whose overall elastic constants need to be estimated by modeling the microstructure through Morphologically Representative Patterns [J. Mech. Phys. Solids 44 (1996) 307], which is for instance the case of syntactic foams [Int. J. Solids and Structures 38/40-41 (2001) 7235]. In order to show the accuracy of the proposed method, we apply it to several examples and compare its results with those obtainable by means of other analytical methods available in the literature, with numerical results of Finite Element simulations, and with experimental results. Closed-form solutions are derived for the effective yield stress of porous metals and incompressible composites reinforced with rigid spheres.     

(CO2 + 2‐propanol) mixture as a foaming agent for polystyrene: A simple thermodynamic model for the high pressure VLE‐phase diagrams taking into account the foam vitrification

The equation of state model developed by Lacombe and Sanchez (J Phys Chem 1976, 80, 2352) is used in the form proposed later by Sanchez and Stone (Polymer Blends, Vol. 1: Formulation, 2000; Chapter 2) to correlate experimental vapor‐liquid equilibrium (VLE) data for the three binaries and the ternary systems. Experimental data from the binary systems carbon dioxide‐isopropyl alcohol (CO₂‐IPrOH), isopropyl alcohol‐polystyrene (IPrOH‐PS), and carbon dioxide‐polystyrene (CO₂‐PS) are used to calculate VLE properties for the ternary system CO₂‐IPrOH‐PS. Two‐dimensional VLE‐phase diagrams were calculated and used to describe from a thermodynamic point of view the pressure, volume, and temperature values that characterize a thermoplastic foam evolution process, from the extruder to the foaming die. For different initial mixture CO₂ + IPrOH concentrations, pressure reduction produces liquid foaming until the vitrification curve arrests the final foam volume expansion. The dependence of the vitreous transition with the system CO₂ + IPrOH concentration while foaming is represented by the Chow (Macromolecules 1980, 13, 362) equation. The calculation procedure is proposed as a design tool to reduce the amount of experimental data usually needed as a requirement previous to the design stage. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2663–2671, 2007     

Mechanical Properties of Porous Materials

Porous materials are commonly found in nature and as industrial materials such as wood, carbon, foams, ceramics and bricks. In order to use them effectively, their mechanical properties must be understood in relation to their micro-structures. This paper studies the mechanical properties of a few common porous materials: carbon rods, ceramics, polymeric foams and bricks. The characterisation of pore structures was performed using a Mercury Porosimeter. Detailed information was obtained on the density, porosity, surface area and pore size distribution. A large number of experiments on either bending or compression were conducted in order to obtain their macro-mechanical properties such as Young's modulus, hardness and strength. Based on the experimental observations, theoretical models were employed to predict the macro-properties from the micromechanics viewpoint. By studying the deformation of pores the global behaviour was calculated. Two simple formulae for the elastic modulus, E, were proposed: for low values of porosity, , E = E⁰(1 – 2) (1 + 4²) where E⁰ is the elastic modulus when the porosity is zero; for high value of porosity such as for foams E = E⁰ (1 – )². The theoretical results agreed well with the experimental ones. The study has provided insights into the mechanical properties of porous materials over a wide range of porosity values.     

Constitutive modeling of HDPE polymer/clay nanocomposite foams

A constitutive model for tensile behavior of high density polyethylene (HDPE)/clay nanocomposite foams was proposed. The elastic modulus of HDPE/clay nanocomposite was developed using micromechanics theory, and the modulus for foams was obtained by using representative volume element (RVE) concept. In order to describe the tensile behavior of the foams, a constitutive equation obtained from a viscoelastic model was proposed. The constitutive model was expressed in terms of microstructural properties of polymer, and physical properties of the foams. The effects of the material parameters and processing conditions on the foam morphologies and mechanical properties of HDPE/clay nanocomposite foams were investigated. Microcellular closed-cell nanocomposite foams were manufactured with HDPE, where the nanoclay loadings of 0.5, 1.0, and 2.0 wt% were used. The effect of clay loading and foaming conditions on the volume expansion ratio, elastic modulus, tensile strength, and elongation at break was investigated. Except for the elongation at break, the mechanical properties were improved with nanoclay loading. The tensile experimental data of the foams were compared with the prediction by the theoretical model. It was demonstrated that the tensile behaviors of HDPE/clay nanocomposite foams were well described by the constitutive model.