Behaviour of Surface Defects in Wire Rod Rolling

Defects are often present in rolled products, such as wire rod. The market demand for wire rod without any defects has increased. In the final wire rod products, defects originating from steel making, casting, pre‐rolling of billets and during wire rod rolling can appear. In this work, artificial V‐shaped longitudinal surface cracks have been analysed experimentally and by means of FEM. The results indicate that the experiments and FEM calculations show the same tendency except in two cases, where instability due to fairly “round” false round bars disturbed the experiment. FE studies in combination with practical experiments are necessary in order to understand the behaviour of the material flows in the groove and to explain whether the crack will open up as a V‐shape or if it will be closed as an I‐shape.     

土的最大干密度和最优含水率快速测定法

对快速击实试验研究成果进行了总结,并介绍了应用快速击实试验研究成果的经验.不论是重型击实还是轻型击实,也不论击实试验所给定的击实功能多大,应用"一点法"或"快速法"击实试验原理,对土料都有一定要求."一点法"击实试验与快速击实试验所用土体的比重在2.67～2.73之间,当被测土样的比重超越此范围时,在绘制击实曲线时可适当偏离ρdmax计算值的点,但这个误差是很小的,通常ρdmax的影响在±0.01 g/cm3以内,而对ωop的影响在±0.5%以内.结合工程实例,对击实试验成果的简化校正作了详细介绍.     

制备单根大重量喷涂钼丝的生产研究

全面系统地介绍了“大坯料轧制开坯-大加工率变形-长线拉伸”制造喷涂钼丝的工艺。重点阐述了Y370、Y250型三辊连轧机实现一火轧制开坯和长线拉伸增加在线碱洗工序对提高喷涂钼丝内部组织结构和外部表面质量的影响。分析了工艺中出现的问题，提出了相应的解决办法。     

浅谈托辊的开发与实践

本钢１７００连轧机应用的托辊原由外企业制作，为了减少公司资金外流，公司技术人员和工人结合现有的生产条件，先后攻克了辊身铸造和加工，托辊装配等工艺方面的难关，研制成功了合格的产品，年创经济效益８０万元。     

Centrifugal Casting of High Speed Steel/Nodular Cast Iron Compound Roll Collar

Ｈｉｇｈ ｓｐｅｅｄｓｔｅｅｌ (ＨＳＳ) ,ｉｓｃｈａｒａｃｔｅｒｉｚｅｄｂｙｅｘ ｃｅｌｌｅｎｔｈａｒｄｎｅｓｓ ,ｗｅａｒｒｅｓｉｓｔａｎｃｅ ,ａｎｄ ｇｏｏｄｒｅｄｈａｒｄｎｅｓｓ .Ｒｅｃｅｎｔｌｙ ,ＨＳＳｉｓａｐｐｌｉｅｄｔｏｍａｎｕｆａｃｔｕｒｅｈｏｔｒｏｌｌｉｎｇｒｏｌｌｓｔｏｐｒｏｄｕｃｅｓｔｒｉｐｓｏｆｇｏｏｄｓｈａｐｅａｎｄｓｍａｌｌｃｒｏｗｎｗｉｔｈｅｘｔｅｎｄｅｄｒｏｌｌｓｅｒｖｉｃｅｌｉｆｅ[1,2 ] .ＴｈｅＨＳＳｉｓａｐｐｌｉｅｄｔｏｍａｎｕｆａｃｔｕｒｅｒｏｌｌｃｏｌｌａｒｆｏｒ…     

热轧高强钢平整机辊径参数设计技术研究

基于高强钢平整机的生产工艺特点,结合板形与辊耗问题,将带材的出口前张力与辊间压力横向分布都均匀作为目标函数,把保证所有被平整高强钢产品的机械性能满足产品大纲要求作为约束条件,提出了一套针对热轧高强钢平整机的工作辊与支承辊辊径参数设计模型.其研究结果对指导宝钢分公司1880 mm热轧平整机的工艺参数的确定与技术谈判发挥了重要作用,并具有进一步的推广价值.     

Synthesis and Evaluation of Blends Formed by Polymeric Crown Ethers and a Fullerene-Containing Primary Ammonium Salt in Organic Thin Films

The synthesis of a series of polymers and cyclopolymers bearing crown ethers of differing structure and affinities towards primary ammonium ions is discussed. These polymers have been tested in their efficiency to form structurally homogeneous thin films when blended with an amphiphilic C₆₀ compound containing a primary ammonium ion functional group. The X-ray reflectivity characterization of the films revealed that the polymer bearing the crown ether with the least affinity for primary ammonium ions, but having the highest degree of polymerization, is the most effective in forming structurally homogeneous thin films.     

磨料高压水除鳞系统设计研究

磨料高压水除鳞系统取代酸洗线，原机械部分和磨料高压水部分都作了较大改进，才能保证除鳞彻底。     

在线磨辊辊面粗糙度的实验研究

影响轧辊表面粗糙度的因素很多，为此对影响辊面粗糙度的因素进行了系统分析和实验研究，得出了轧辊和砂轮的速度、砂轮粒度、砂轮直径及磨削液等主要因素对轧辊表面粗糙度影响的一般规律。利用回归分析的方法建立了轧辊表面粗糙度的数学模型，并将计算值与实测值进行了比较，发现两者基本一致。此项研究为适时控制冷轧带钢在线磨辊辊面粗糙度提供了计算模型。     

酚醛树脂复合板在热连轧机中的应用

重点分析了现有F7机架出口导卫装置的情况。原导卫材料是由铸钢制造 ,由于摩擦和高温常常引起热连轧带钢表面划伤 ,根据现场实际情况用酚醛树脂复合板替代铸钢导卫装置。实践表明 ,这种改造即可行又可靠 ,并取得了好的效果