Unipolar plasma electrolytic oxidation: Waveform optimisation for corrosion resistance of commercially pure titanium

This study deals with the anodisation of titanium grade 2 in 0.5-M sulphuric acid using a pulsed signal in a unipolar regime. The electrical parameters investigated are voltage, frequency and duty cycle. The use of duty cycles with a high percentage of anodic polarisation (90%), combined with high frequencies (1000 Hz) and the higher voltage tested (220 V), favoured the establishment of a plasma regime involving strong dielectric discharges, allowing the growth of thicker oxides but with rough architecture. The corrosion resistance of the formed film has been characterised by potentiodynamic tests in 0.5-M NaBr for localised corrosion resistance and by immersion tests in 10% v/v sulphuric acid solution for a uniform corrosion assessment. Current–time curves, visual observations and electron microscope analysis (scanning electron microscopy, energy-dispersive X-ray spectroscopy) were the tools selected to provide a correlation between technological parameters and oxide growth mechanism. For localised and uniform corrosion, anodisation at 220 V with a high level of anodic polarisation (90%) and frequency (1000 Hz) was verified to be particularly advantageous.     

不锈钢塔器在硫酸装置中的应用

摘 要:主要介绍Sasol Agri公司硫酸四系统的技术改造,分两步进行,第一步更换转化器、热换热器及主省煤器,生产能力由1600t/d提高到1750 t/d,且鼓风机出口压力很低。第二步更换干燥塔、二吸塔及冷换热器,连续生产能力在1950 t/d以上。使用不锈钢材质及克瓦纳·凯密迪公司专有的换热器,使装置的改造相当成功,维护及操作费用较低,并具有较大的灵活性和可操作性。     

硫酸厂主鼓风机的主要设计准则

论述现代硫酸厂主鼓风机设计时必须考虑的关键因素，通过实例讨论操作费用与投资之间的平衡关系以及对装置竞争力的影响。建议在硫酸厂严酷的操作条件下改进风机特性，提高耐磨性并采用维修友好的设计。     

硫铁矿沸腾炉内蒸发管组防磨技术的探讨

为减少磨损,沸腾炉内蒸发管采用加焊半圆形钢板防磨.探讨了沸腾炉内蒸发管加焊半圆形钢板的防磨机理.实际使用情况表明,加焊半圆形钢板防磨大大降低了维修费用,显著提高了防磨效果.     

Pitting corrosion of Cr–Mn–N steel in sulphuric acid media

The resistance to pitting corrosion of austenitic stainless steel Cr18Mn12N has been studied in model solutions of sulphuric acid (0.5 m) containing chloride ions (0.5 m). The cyclic potentiodynamic method has been employed to investigate the effects of chloride ions and agitation rate on the pitting and repassivation potentials. Electron and optical microscopy, electron diffraction spectroscopy and atomic absorption spectrometry have been used to detect the surface sites for pit formation and the growth of pit nuclei. The results obtained with chromium–manganese–nitrogen steel have been compared with those of austenitic Cr18Ni9 stainless steel. A similarity in pit initiation is established, while steel composition exhibits no significant effect. Cr18Mn12N steel is less prone to repassivation as compared with Cr18Ni9 steel.     

氨法处理硫酸装置尾气生产亚铵的实践

介绍用氨法处理硫酸装置尾气生产亚硫酸铵的工艺流程、控制指标、主要设备和生产运行情况。实践表明,氨法SO2吸收率高,可实现装置尾气达标排放,但也存在产品品位较低的问题。对问题进行了分析并提出改进意见。     

云南省硫酸磷肥工业的发展方向

论述近年来云南省硫酸磷肥工业的发展情况及今后的发展方向.到2010年,云南省硫酸产能应控制在12.5 Mt/a左右,约占全国总量的20%;磷肥产能应控制在4.1 Mt/a左右,约占全国总量的25%,其中高浓度磷复肥约占全国总量的35%以上;磷矿产量应控制在20 Mt/a左右,约占全国总量的30%,其中擦洗与浮选磷矿约占70%.     

分离机械在金隆公司废酸处理中的应用

介绍375kt/a铜冶炼烟气制酸装置废酸处理系统的分离机械－－石膏脱水离心机，铜、砷滤饼压滤机和硫酸中和渣回转真空过滤机。对使用过程出现的主要故障进行分析，提出相应的解决办法。     

硫酸装置布朗扩散型纤维除雾器的现场测试

开发了一种用于布朗扩散型纤维除雾器的便携式现场测试装置，用这套装置可在现场测定纤维床阻力，从而对元件制造水平进行评价和比较，或在维修期间预测清洗后元件的操作性能。介绍便携式现场测试装置的设备布局、安装和运行，并对整体充填、平行缠绕、斜交叉缠绕纤维床及同心组合纤维床进行比较。此外，论述了硫酸装置工艺气体压降的价值。     

硫化氢制酸的生产技术进展

根据近年的文献报道，评述了硫化氢制酸的生产技术近况。内容包括硫化氢制成硫磺然后再生产硫酸，以及以硫化氢为原料直接制得硫酸。主要从工艺过程、二氧化硫回收率及产品硫酸的浓度等方面加以归纳和概述。通过比较分析得出，湿气制酸（WAX）工艺无论从工艺生产流程，还是二氧化硫转化率、能耗、操作费用和余热回收率等方面都有其独到之处，值得借鉴和引进推广。