利用5A284型铣齿机加工转盘螺旋锥齿轮探讨

利用引进设备5A284苏联铣齿机加工石油钻机转盘螺旋锥齿轮，建立计算程序并进行调整计算，详述了遇到的问题及解决方法，使所加工的锥齿轮质量良好。     

Residual stress measurements in bevel gear after different production phases

This article discusses residual stress measurements by means of electrochemical removal of material layers with residual stresses and simultaneous measurement of strain on the opposite specimen side with strain gages. Exact measurements are impossible particularly because of the small bevel gear module. With the method presented, the average residual stresses in the tooth root plane and underlying layers are measured. Residual stress distribution after each consecutive production phase is plotted and analyzed. Residual stress measurements enable the engineer to adequately assess each individual production phase and by that improve the quality of the complete production process.     

直齿圆柱变位齿轮的一种测绘方法

在工程实践中对损坏的无图纸齿轮进行重新制造时，测绘是必不可少的环节。在齿面已被严重磨损的情况下，如何准确地得到齿轮尤其是变位齿轮的各项参数是本文所着重讨论的问题。     

Numerical Simulation of Deforming Manufacture Process for Automobile Bevel Gear Blank

1 Introduction Rear axle bevel gearis a vital kind of annular accessory with high precision and hugeload availablefeatures ,andit is widely used as the differential drive in automobiles and tractor .In China ,the traditional manufactureapproach of producing the rear axle bevel gear blankis die forging,which not only requires a highinvestment ofproduct equipments , but also involves a low material utilization and great noise .In order to overcome thesedrawbacks , manyresearchers have done a gre…     

Failure analysis and wear mechanism study of a heavily loaded gear

Failure analysis and a study of the wear mechanism were performed on a heavily loaded carburized gear with some unusual features. The analysis showed that the different failure forms on the tooth surface of the gear were dependent on the sub-surface shearing stress, the lubrication conditions and the surface roughness. Delaminations formed on the addendum surface were the main reason for the gear failure. A suggestion for improvement has been tried, and a desirable result has been obtained.     

FK6-600牵伸加弹机上“格里森”制齿轮的国产化与改进

对FK6-600牵伸加弹机主传动中"格里森"制圆弧螺旋齿轮的失效情况进行了考察和研究。通过对德国DIN867和我国JB110标准的分析,采用了等顶隙收缩齿并对其进行了合理改进,同时在现场安装工作中采取了必要措施,取得了较好的技术经济效果。     

基于DSP芯片的斜齿轮插齿数控加工技术研究

国内斜齿轮加工一般采用滚齿机或者进口插齿机,由于产品体积过大和机床价格昂贵而受到限制.文章对采用DSP芯片的数控插齿加工技术进行了研究,提出了虚拟轴插补技术以及用软件实现电子齿轮差动技术,利用DSP芯片的高速处理能力进行跟踪插补,经初步试验证明该方法理论上可行,实际中可以运用.     

考虑安装错位的弧齿锥齿轮小轮齿面再设计

为保证弧齿锥齿轮副在实际工况下具有良好的齿面印痕与啮合状态,研究安装错位的识别技术以及错位条件下的齿面再设计技术.分析可导致相同齿面印痕的多种安装错位组合之间的关系;提取齿面印痕的数值特征,以两接触轨迹曲线的偏差和最小为目标函数,采用优化方法识别当量安装错位;基于局部综合法,根据当量安装错位重新设计小轮的齿面.以一对弧齿锥齿轮副为例,比较实际安装错位与当量安装错位作用下的小轮再设计齿面的差曲面,验证了该设计方法的正确性和有效性.     

弧齿锥齿轮有限元建模与接触分析

为了使有限元软件能够对齿面微米量级变化的齿轮进行分析,提出了基于高精度建模的有限元分析方法。将齿面的理论计算公式转化成数值计算算法,按照有限元理论和有限元软件的编程语法将齿轮实体进行节点坐标求解和网格单元划分,可以求得一对装配好的有限元齿轮模型。高精度建模的高重合度弧齿锥齿轮算例中,将有限元计算结果与实验结果对比,发现两者的一致性:弯曲应力曲线形状一致,变化规律相近;接触印痕区域一致,变化趋势相同。高精度建模有限元分析能够清晰的反映齿面微米量级改变导致的印痕和应力的变化。     

应用 BP 神经网络预测精锻斜齿轮损伤因子

通过利用DEFORM-3D软件对斜齿轮精密锻造过程进行有限元模拟,获得了损伤因子的分布特点。运用Matlab软件建立BP神经网络损伤因子预测模型,分析了不同锻造条件对损伤因子的影响,并对不同锻造条件下的损伤因子进行预测。利用检测样本对训练的神经网络进行验证,结果表明,BP神经网络预测损伤因子与模拟结果吻合较好,预测结果误差较小,预测精度满足实际应用要求。