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1.
Plastic encapsulated microcircuits (PEMs) are increasingly being used in applications requiring operation at temperatures lower than the manufacturer’s recommended minimum temperature, which is 0°C for commercial grade components and −40°C for industrial and automotive grade components. To characterize the susceptibility of PEMs to delamination at these extreme low temperatures, packages with different geometries, encapsulated in both biphenyl and novolac molding compounds, were subjected to up to 500 thermal cycles with minimum temperatures in the range −40 to −65°C in both the moisture saturated and baked conditions. Scanning acoustic microscopy revealed there was a negligible increase in delamination at the die-to-encapsulant interface after thermal cycling for the 84 lead PQFPs encapsulated in novolac and for both 84 lead PQFPs and 14 lead PDIPs encapsulated in biphenyl molding compound. Only the 14 lead novolac PDIPs exhibited increased delamination. Moisture exposure had a significant effect on the creation of additional delamination. 相似文献
2.
Hong-hui YuJohn W Hutchinson 《Thin solid films》2003,423(1):54-63
Delamination of residually stressed thin film strips is analyzed to expose the dependence on strip width and film/substrate elastic mismatch. Isotropic films and substrates are assumed. The residual stress in the film is tensile and assumed to originate from mismatch due to thermal expansion or epitaxial deposition. Full and partial delamination modes are explored. In full delamination, the interface crack extends across the entire width of the strip and releases all the elastic energy stored in the strip as the crack propagates along the interface. The energy release rate available to propagate the interface crack is a strong function of the strip width and the elastic modulus of the film relative to that of the substrate. The energy release rate associated with full delamination is determined as a function of the interface crack length from initiation to steady-state, revealing a progression of behavior depending in an essential way on the three dimensionality of the strip. The dependence of the energy release rate on the remaining ligament as the interface crack converges with the strip end has also been calculated, and the results provide an effective means for inferring interface toughness from crack arrest position. A partial delamination propagates along the strip leaving a narrow width of strip attached to the substrate. In this case, the entire elastic energy stored in the strip is not released because the strain component parallel to the strip is not relaxed. A special application is also considered, in which a residually stressed metal superlayer is deposited onto a polymer strip. The energy release rate for an interface crack propagating along the interface between the polymer and the substrate is determined in closed form. 相似文献
3.
A thin circular film clamped at the periphery is adhered to the planar surface of a rigid cylindrical punch. An external tensile load is applied to the punch, causing the film to delaminate from the substrate and the circular contact edge to contract. The film spontaneously separates from the punch, or pulls off, when the contact radius reduces to a range between 0.1758 and 0.3651 of the film radius, depending on the magnitude of the residual membrane stress. The mechanical delamination process is derived by a thermodynamic energy balance based on a coupled interfacial adhesion and residual membrane stress. The theoretical model has significant implications in nanoforce measurement, microelectromechanical systems (MEMS) comprising active moveable films, and biological cell adhesion. 相似文献
4.
Effects of special drill bits on drilling-induced delamination of composite materials 总被引:6,自引:4,他引:6
H. Hocheng C.C. Tsao 《International Journal of Machine Tools and Manufacture》2006,46(12-13):1403-1416
Drilling is the most frequently employed operation of secondary machining for fiber-reinforced materials owing to the need for joining structures. Delamination is among the serious concerns during drilling. Practical experience proves the advantage of using such special drills as saw drill, candle stick drill, core drill and step drill. The experimental investigation described in this paper examines the theoretical predictions of critical thrust force at the onset of delamination, and compares the effects of these different drill bits. The results confirm the analytical findings and are consistent with the industrial experience. Ultrasonic scanning is used to evaluate the extent of drilling-induced delamination. The advantage of these special drills is illustrated mathematically as well as experimentally, that their thrust force is distributed toward the drill periphery instead of being concentrated at the center. The allowable feed rate without causing delamination is also increased. The analysis can be extended to examine the effects of other future innovative drill bits. 相似文献
5.
This paper presents an output only damage diagnostic algorithm based on frequency response functions and the principal components for health monitoring of laminated composite structures. The principal components evaluated from frequency response data, are employed as dynamical invariants to handle the effects of operational/environmental variability on the dynamic response of the structure. Finite element models of a laminated composite beam and plate are used to generate vibration data for healthy and damaged structures. Three numerical examples include a laminated composite beam, cantilever plate made of carbon–epoxy and a laminated composite simply supported plate. Varied levels of delamination of laminated composite plies and matrix cracking at varied locations in the plies are simulated at different spatial locations of the structure. Numerical investigations have been carried out to identify the spatial location of damage using the proposed principal component analysis (PCA) based algorithm. In order to limit the number of sensors on the structure, an optimal sensor placement algorithm based on PCA is employed in the present work and the effectiveness of the proposed algorithm with a limited number of sensors is also investigated. Finally, the inverse problem associated with the detection of delamination and matrix cracking is formulated as an optimization problem and is solved using the newly developed dynamic quantum particle swarm optimization (DQPSO) algorithm. Studies carried out and presented in this paper clearly indicate that the proposed SHM scheme can robustly identify the instant of damage, spatial location, the extent of delamination and matrix cracking even with limited sensor measurements and also with noisy data. 相似文献
6.
Xuekun Sun 《Engineering Fracture Mechanics》2006,73(10):1343-1361
Nonlinear finite element analyses are used to examine the effects of friction and geometric nonlinearities on the energy release rate in three- and four-point bend end-notched flexure tests. Energy release rates are first determined by a recently developed direct energy balance approach. It is shown that the finite diameter loading rollers that are typically used in practical test set-ups cause both tests to be inherently nonlinear. The effect of these nonlinearities on the energy release rate is shown to be larger in the four point than the three point test and to increase with increasing roller diameter, increasing coefficient of friction along the crack plane, and decreasing supporting span length. For the four point test, the effect of these nonlinearities is also shown to increase with increasing ratio of inner to outer span length. Next, energy release rates at the onset of crack advance are determined by a simulated compliance calibration technique. This “perceived toughness” is compared with predictions of the “true toughness” given by the direct energy balance approach at the same load. It is shown that perceived toughnesses from this simulated compliance calibration procedure are larger than previously reported results that were obtained in a similar fashion using linear theory. In addition, the perceived toughness is shown to strongly depend upon the range used for fitting the load versus deflection data to obtain compliance. These findings are used to make some general recommendations regarding use of the two test methods and their associated data reduction techniques. 相似文献
7.
Nobuo Takeda Yoji Okabe Junichiro Kuwahara Seiji Kojima Toshimichi Ogisu 《Composites Science and Technology》2005,65(15-16):2575
The authors and Hitachi Cable, Ltd. have recently developed small-diameter optical fiber and its fiber Bragg grating (FBG) sensor for embedment inside a lamina of composite laminates without strength reduction. The outside diameters of the cladding and polyimide coating are 40 and 52 μm, respectively. First, a brief summary is presented for applications of small-diameter FBG sensors to damage monitoring in composite structures. Then, we propose a new damage detection system for quantitative evaluation of delamination length in CFRP laminates using Lamb wave sensing. In this system, a piezo-ceramic actuator generates Lamb waves in a CFRP laminate. After the waves propagate in the laminate, transmitted waves are received by an FBG sensor attached on or embedded in the laminate using a newly developed high-speed optical wavelength interrogation system. This system was applied to detect interlaminar delamination in CFRP cross-ply laminates. When the Lamb waves passed through the delamination, the amplitude decreased and a new wave mode appeared. These phenomena could be well simulated using a finite element analysis. From the changes in the amplitude ratio and the arrival time of the new mode depending on the delamination length, it was found that this system could evaluate the delamination length quantitatively. Furthermore, small-diameter FBG sensors were embedded in a double-lap type coupon specimen, and the debonding progress could be evaluated using the wavelet transform. 相似文献
8.
A method for testing interlaminar dynamic fracture toughness of polymeric composites 总被引:2,自引:0,他引:2
Static and dynamic Mode I delamination fracture in two polymeric fiber composites was studied using a WIF test method. The dynamic test was conducted on a Split Hopkinson Pressure Bar apparatus. Crack speeds up to 1000 m/s were achieved. Dynamic fracture and crack propagation were modeled by the finite element method. Dynamic initiation fracture toughness of S2/8552 and IM7/977-3 composites were obtained. The dynamic fracture toughness of IM7/977-3 associated with the high speed propagating crack was extracted from the finite element simulation based on the measured data. It was found that the dynamic fracture toughness of the delamination crack propagating at a speed up to 1000 m/s approximately equals the static fracture toughness. 相似文献
9.
With the development of new technology and use of lightweight material such as composite laminates, new methods must be developed for in situ structural health monitoring of these materials. This paper introduces an approach for the detection of delamination present in GLARE aluminium specimens. The approach is based on the change in group velocity of Lamb waves with frequency–thickness product as the determinant parameter for the detection of delamination. Two methods are applied: a surface contact method, which utilises a wedge probe tuned to excite a single Lamb mode, and the embedded PZT method, which involves incorporating lead zirconate titanate (PZT) elements in the glass fibre reinforced resin matrix during the manufacture of the GLARE aluminium specimens. It was found that both methods enabled the detection of delaminations in the GLARE aluminium specimens, within certain limits, which are stated. 相似文献
10.
Wies?aw Ostachowicz Marek Krawczuk Matthew Cartmell Michael Gilchrist 《Computers & Structures》2004,82(6):475-483
The wave propagation model investigated herein is based on the known fact that material discontinuities affect the propagation of elastic waves in solids. The change in certain material characteristics, such as a local change in stiffness or inertia caused by a crack or the presence of material damage, will affect the propagation of transmitted elastic waves and will modify the received signal. Wave frequencies associated with the highest detection sensitivity depend, among other things, on the type of structure, the type of material, and the type of damage. This paper presents a method of wave propagation, which can be further used to detect small delaminations in beam-like structures. The considered beam is modelled by spectral finite elements. 相似文献