Assessment of spray quality from an external mix nozzle and its impact on SQL grinding performance

Spray quality is the critical factor which decides the efficacy of Small Quantity Lubrication (SQL) technology in a high specific energy involved machining process like grinding. Yet, the understanding about spray quality, the actual process mechanics and its effect on machining performance is inadequate. The present work is an attempt to establish a correlation between the spray input variables, quality of the spray and machining performance of SQL grinding through modelling and experiments. Using computational fluid dynamic techniques, the variation of droplet size, droplet velocity, number of droplets and heat transfer coefficient have been analysed at different input parameters and the computed trends have been verified and validated. CFD modelling of spray indicates that it is possible to produce aerosol medium with high heat dissipation ability at moderately high air pressure and low flow rate. It also shows that any increase in atomising air pressure favourably leads to notable increase in wetting area and also results in substantial enhancement in heat dissipation ability. Reduction of residual stress is thus remarkably good. On the other hand, grinding fluid flow rate, if increased, offers significantly better lubricity and reduces the grinding force which also reduces tensile residual stress. Short spell grinding test results are found to be in good agreement with CFD results.     

Effect of grinding-induced cyclic heating on the hardened layer generation in the plunge grinding of a cylindrical component

This paper discusses the effects of the grinding-induced cyclic heating on the properties of the hardened layer in a plunge cylindrical grinding process on the high strength steel EN26. It was found that a multi-pass grinding brings about a uniform and continuous hardened layer along the circumference of the cylindrical workpiece. An increase of the number of grinding passes, leads to a thicker layer of hardening, a larger compressive residual stress and a deeper plastic deformation zone. Within the plastic deformation zone, the martensitic grains are refined by the thermo-mechanical loading, giving rise to a hardness of 12.5% higher than that from a conventional martensitic transformation. The coupled effects of heat accumulation and wheel wear in the multi-pass grinding are the main causes for the thickening of the hardened layer. A too small infeed per workpiece revolution would result in insufficient grinding heat, and in turn, bring about an undesirable tempered hardened layer and a reduction of its hardness.     

Micro-Analysis of the Contact Zone of Tribologically Loaded Second-Phase Reinforced Sol-Gel-Abrasives

Abrasives manufactured via the Sol-Gel route have increased the grinding efficiency of conventional abrasive grinding tools to a remarkable degree in the past ten years. Little is known, however, about detailed wear mechanisms of the abrasive on a nanometer scale. Sliding tests on a pin-on-disk tribometer and single grit scratching tests have therefore been performed in order to identify the wear mechanisms of these innovative materials. TEM-analysis has revealed that severe plastic deformation combined with both crack bridging and crack deflecting effects in the second phase characterise the abrasive rim zone. The surface of the abrasive is covered with an oxide debris layer which substantially improves the tribological behaviour.     

大功率晶体管的保护电路

大功率晶体管调速系统中作为开关元件使用时，共优点是开关频率比可控硅的高，但是不注意保护就容易损坏。着重研究过电流故障，并对保护作用的影响进行了分析，进而提出了防止过电流的方法和工作原理。     

陶瓷减水剂、助磨剂、增强剂的发展现状、趋势及展望

阐述了陶瓷行业所用添加剂的分类，以及目前国际上主要生产陶瓷添加剂的厂家及主要产品，详细介绍了陶瓷坯体减水剂、助磨剂、增强剂的种类、应用、性能特点和它们与陶瓷材料的作用机理，并对陶瓷添加剂的发展前景进行了展望。     

流程离心泵变频调速的实践与探讨

探讨了变频调速在流程离心泵上应用的可行性，同时阐述了变频调速器功率的确定及其使用效果。     

高速钢W6Mo5Cr4V2的脱磷试验

在３０ｋｇ感应炉上用ＣａＯ－Ｎａ２ＣＯ３－ＣａＦ２－ＦｅｘＯ（ＭｏＯ３）渣、ＭｏＣｌ６粉剂和Ａｌ－Ｃａ合金作脱磷剂对高速钢Ｗ６Ｍｏ５Ｃｒ４Ｖ２进行脱磷试验。结果表明，ＣａＯ－Ｎａ２ＣＯ３－ＣａＦ２－ＦｅｘＯ渣的脱磷效果最好，一般脱磷率可达２６％￣５６％。     

An experimental study on the pumping performance of molecular drag pumps

The pumping performance of molecular drag pumps (MDP) has been investigated experimentally. The experimented MDPs are a disk-type drag pump (DTDP), helical-type drag pump (HTDP) and compound drag pump (CDP), respectively. In the case of the DTDP, spiral channels of a rotor are cut on both upper surface and lower surface of a rotating disk, and the corresponding stator is a planar disk. In the case of the HTDP, the rotor has six rectangular grooves. The CDP consists with the DTDP, at lower part, and with the HTDP, at upper part. The experiments are performed in the outlet pressure range of 0.2–533 Pa. The inlet pressure and compression ratio are measured under the various conditions of outlet pressure and throughputs, and nitrogen is used for the test gas. At the outlet pressure of 0.2 Pa, the ultimate pressure has been reached to 1.0 × 10⁻² Pa for the HTDP, 1.3 × 10⁻⁴ Pa for the DTDP, and 3.6 × 10⁻⁵ Pa for the CDP. The maximum compression ratio of the CDP is much higher than those of the DTDP or HTDP. Consequently, the ultimate pressure of the CDP is the lowest one.     

特高压快速接地开关的研制

特高压输电线路上,潜供电弧对线路产生的影响不容忽视,潜供电弧的顺利熄灭是实现单相自动重合闸的必要条件.稳态下潜供电流和恢复电压幅值是潜供电弧熄灭的两个决定性因素.快速接地开关作为重要的电器设备,越来越多的应用于电力系统中.快速接地开关除了在系统发生故障时接地外,还能快速关合潜供电流和降低恢复电压.本文根据750kV系统潜供电弧的特点和熄弧要求,研制了一种快速接地开关,着重对触头系统进行了研究,计算了触头压力、触头电动力及断口开距的大小,给出了快速接地开关整体设计思路和结构图.     

连铸机中间罐车行走及升降机构的设计

阐述了中间罐车的设计要求及选型，较详细地分析了行走、升降机构的结构及设计。根据行走机构的特点，提出了２Ｋ－Ｈ型双速行星减速器的设计方法。