高精度薄壁钢套类零件制造工艺

薄壁钢套类零件是机械制造中常碰到的一类难加工零件,由于其不同的功能用途和典型结构特点,其制造有一定难度,在实际生产过程中,经常出现加工制造后的零件尺寸精度、形状精度、形位精度达不到使用及设计要求。本文较系统地阐述了薄壁钢套类零件的典型制造工艺方法以及在制造过程中的变形分析和应对措施。     

Decomposition of first-order hybrid Petri nets for hierarchical control of manufacturing systems

Although hybrid Petri net (HPN) is a popular formalism in modelling hybrid production systems, the HPN model of large scale systems gets substantially complicated for analysis and control due to large dimensionality of such systems. To overcome this problem, a typical approach is to decompose the net into subnets and then control the plant through hierarchical or decentralized structures. Although this concept has been widely discussed in the literature for discrete PNs, there is a lack of research for HPNs. In this paper, a new method of decomposition of first-order hybrid Petri nets (FOHPNs) is proposed first and then the hierarchical control of the subnets through a coordinator is introduced. The advantage of using the proposed approach is validated by an existing example. A sugar milling case study is analysed by using a decomposed FOHPN model and the optimization results are compared against the results of the approaches presented in other papers. Simulation results show not only an improvement in production rate, but also show the ability to control the plant online. In addition, by using the hierarchical control structure for an FOHPN model, it is possible to reduce the cost of communication links, improve the reliability of the system, maintain the plant locally, and partially redesign the system.     

Industrial sugar beets to biofuel: Field to fuel production system and cost estimates

Specialized varieties of sugar beets (Beta vulgaris L.) may be an eligible feedstock for advanced biofuel designation under the USA Energy Independence and Security Act of 2007. These non-food industrial beets could double ethanol production per hectare compared to alternative feedstocks. A mixed-integer mathematical programming model was constructed to determine the breakeven price of ethanol produced from industrial beets, and to determine the optimal size and biorefinery location. The model, based on limited field data, evaluates Southern Plains beet production in a 3-year crop rotation, and beet harvest, transportation, and processing. The optimal strategy depends critically on several assumptions including a just-in-time harvest and delivery system that remains to be tested in field trials. Based on a wet beet to ethanol conversion rate of 110 dm³ Mg⁻¹ and capital cost of 128 M$ for a 152 dam³ y⁻¹ biorefinery, the estimated breakeven ethanol price was 507 $ m⁻³. The average breakeven production cost of corn (Zea mays L.) grain ethanol ranged from 430 to 552 $ m⁻³ based on average net corn feedstock cost of 254 and 396 $ m⁻³ in 2014 and 2013, respectively. The estimated net beet ethanol delivered cost of 207 $ m⁻³ was lower than the average net corn feedstock cost of 254–396$ m⁻³ in 2013 and 2014. If for a mature industry, the cost to process beets was equal to the cost to process corn, the beet breakeven ethanol price would be $387 m^-3 (587 $ m⁻³ gasoline equivalent).     

DEFIDNET: A framework for optimal allocation of cyberdefenses in Intrusion Detection Networks

Intrusion Detection Networks (IDN) are distributed cyberdefense systems composed of different nodes performing local detection and filtering functions, as well as sharing information with other nodes in the IDN. The security and resilience of such cyberdefense systems are paramount, since an attacker will try to evade them or render them unusable before attacking the end systems. In this paper, we introduce a system model for IDN nodes in terms of their logical components, functions, and communication channels. This allows us to model different IDN node roles (e.g., detectors, filters, aggregators, correlators, etc.) and architectures (e.g., hierarchical, centralized, fully distributed, etc.). We then introduce a threat model that considers adversarial actions executed against particular IDN nodes, and also the propagation of such actions throughout connected nodes. Based on such models, we finally introduce a countermeasure allocation model based on a multi-objective optimization algorithm to obtain optimal allocation strategies that minimize both risk and cost. Our experimental results obtained through simulation with different IDN architectures illustrate the benefit of our framework to design and reconfigure cyberdefense systems optimally.     

加氢反应器制造技术的新进展

随着加氢装置的大型化,对加氢反应器的设计、主体材质的选用及制造均提出了新的、更高的要求。文章较全面地介绍了国内外加氢反应器的设计准则、主体材质(抗氢钢)和制造技术等方面的新进展。     

1 000 t/a书籍装订热熔胶技术经济分析

介绍了书籍装订热熔胶生产工艺及产品的技术指标，对1000t/a生产装置的投资与产品成本进行了核算。分析结果表明，总投资110万元，年利润达266万元。     

基于高速分散的烟火药剂制备工艺

探索高速分散的烟火药剂制备工艺，分析了高速分散制备工艺中的安全性。在实际应用中，此种工艺所制备的烟火药剂有燃烧精度高的优点。     

A method of identifying latent human errors in work systems

Work system improvements are implemented in various manufacturing processes to prevent problems caused by human errors. However, they are almost always applied to problems which have already occurred. This paper examines a method of identifying latent human errors existing within the work systems beforehand. A procedure for applying failure mode and effect analysis to this identification problem was defined based on over 1000 empirical errors: a work system decomposition criterion and fundamental error modes for listing latent human errors, and then applied to three practical manufacturing processes in order to evaluate its effectiveness.     

柔性物流技术在生产中的应用

东风汽车公司立足于自己特殊的地理环境及发展历程，经过30年的实践和探索，形成适合自身的物流组织，如：采用合理的计划实施多品种混流和同步化生产、对跨厂际零部件采用物流组织配送制等，运用MRP与JIT相结合的先进的自动化采集技术，建立管理信息系统，使企业的生产经营工作取得了同步的发展。     

生产系统的计算机仿真研究

生产系统在设计与运行过程中面临着诸多的问题需要解决，计算机仿真技术作为一种有效验证生产系统设计合理性和辅助生产管理决策的手段，近年来在我国得到了越来越广泛的关注。该文系统总结了计算机仿真技术对生产系统的重要作用，利用Ithink5.0软件建立了简单生产过程的计算机仿真模型并进行了分析。