Digital twin-based analysis of volumetric error mapping procedures

The evaluation of the volumetric accuracy of a machine tool is an open challenge in the industry, and a wide variety of technical solutions are available in the market and at research level. All solutions have advantages and disadvantages concerning which errors can be measured, the achievable uncertainty, the ease of implementation, possibility of machine integration and automation, the equipment cost and the machine occupation time, and it is not always straightforward which option to choose for each application. The need to ensure accuracy during the whole lifetime of the machine and the availability of monitoring systems developed following the Industry 4.0 trend are pushing the development of measurement systems that can be integrated in the machine to perform semi-automatic verification procedures that can be performed frequently by the machine user to monitor the condition of the machine. Calibrated artefact based calibration and verification solutions have an advantage in this field over laser based solutions in terms of cost and feasibility of machine integration, but they need to be optimized for each machine and customer requirements to achieve the required calibration uncertainty and minimize machine occupation time.This paper introduces a digital twin-based methodology to simulate all relevant effects in an artefact-based machine tool calibration procedure, from the machine itself with its expected error ranges, to the artefact geometry and uncertainty, artefact positions in the workspace, probe uncertainty, compensation model, etc. By parameterizing all relevant variables in the design of the calibration procedure, this simulation methodology can be used to analyse the effect of each design variable on the error mapping uncertainty, which is of great help in adapting the procedure to each specific machine and user requirements. The simulation methodology and the analysis possibilities are illustrated by applying it on a 3-axis milling machine tool.     

Electromagnetism-like algorithms for optimized tool path planning in 5-axis flank machining

Optimization of tool path planning using metaheuristic algorithms such as ant colony systems (ACS) and particle swarm optimization (PSO) provides a feasible approach to reduce geometrical machining errors in 5-axis flank machining of ruled surfaces. The optimal solutions of these algorithms exhibit an unsatisfactory quality in a high-dimensional search space. In this study, various algorithms derived from the electromagnetism-like mechanism (EM) were applied. The test results of representative surfaces showed that all EM-based methods yield more effective optimal solutions than does PSO, despite a longer search time. A new EM-MSS (electromagnetism-like mechanism with move solution screening) algorithm produces the most favorable results by ensuring the continuous improvement of new searches. Incorporating an SPSA (simultaneous perturbation stochastic approximation) technique further improves the search results with effective initial solutions. This work enhances the practical values of tool path planning by providing a satisfactory machining quality.     

机抖激光陀螺抖动机构的温度特性的研究

研究了机抖激光陀螺抖动偏频量与温度之间的关系。通过大量的重复性高低温实验,证明了抖动偏频量与温度的线性关系,并得到了拟合直线表达式。结果表明,抖动偏频量与温度具有较好的线性关系,而且具有较好的重复性。同时用抖动偏频量对陀螺的零漂进行补偿,提高了陀螺的精度。     

一种具有带孔补偿过滤器的γ剂量计的能响补偿计算

对在低能区有过高响应的γ辐射剂量计可采用带孔补偿过滤器进行能响补偿。本文介绍了对这类补偿过滤器选择最佳补偿参数(材料厚度和孔隙率)的近似求解方法;并对 CaSO:Tm 热释光剂量计用此方法作了实例计算。文中还计算了自制带有鼠笼结构的这类补偿过滤器的 CaSO:,Tm热释光剂量计对照射量的能量响应,与实测结果比较,各能量点响应的最大相差为10%。     

Knowledge-based diagnosis of drill conditions

One major bottleneck in the automation of the drilling process by robots in the aerospace industry is drill condition monitoring. This paper describes a system approach to solve this problem through the advancement of new machine design, sensor instrumentation, metal-cutting research, and intelligent software development. All drill failures can be detected and distinguished: chisel edge wear, flank wear, crater wear, margin wear, corner wear, breakage, asymmetry, lip height difference, and chipping at lips. However, in the real manufacturing environment, different workpiece materials, drill size, drill geometry, drill material, cutting speed, feed rate, etc. will change the criteria for judging the drill condition. The knowledge base used for diagnosing the drill failures requires a huge data bank and prior exhaustive testing. A self-learning scheme is therefore introduced to the machine in order to acquire the threshold history needed for automatic diagnosis by using the same new tool under the same drilling conditions.     

凸非球面补偿检验的工艺球面分析解

本文从三级像差理论出发,推导了几种工艺球面检验凸二次曲面的计算公式。根据这些公式计算结果,进行了光路追迹,给出了这些公式对凸二次曲面的补偿范围;并讨论了几种特殊情况下的平面解。     

关于CEA混凝土膨胀剂的若干技术问题--与游宝坤同志讨论

作者阐述了CEA膨胀剂混凝土的膨胀量较大，干缩小，抗裂性能良好的特性，CEA与粉煤灰掺用提高强度，改善界面过渡层的性质，提高耐久性；CEA混凝土无Ca（OH）2溶出问题。文中列出GBJ119应用技术规范，说明CEA可用于防水工程。     

彩色等离子体显示屏中运动失真现象的研究

本文研究了等离子体显示屏在显示动态的画面时产生运动失真现象的原因，并在比较国内外各种解决方法的基础上提出了一种优化的ADS驱动方式。在优化的ADS驱动方式基础上开发的14时彩色等离子体原型样机表明优化的ADS驱动方式在视觉闪烁感和运动图像质量方面都有了很大的提高。     

跨世纪的测井找油找气高技术

人类社会即将跨入21世纪,各行各业都在预测未来技术的发展,测井行业也不例外。预测成象测井技术将是跨世纪的测井找油找气高技术。     

精镗孔尺寸误差预测补偿技术的研究概况与趋势

提出了精镗孔尺寸误差预测补偿技术存在的主要问题，指出了今后所需研究的主要内容及关键技术。