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To realize ultimately efficient signal processing, it is necessary to replace electrical signal processing circuits with optical ones. The optical micro-resonator, which localizes light at a certain spot, is an essential component in optical signal processing. Single-crystal calcium fluoride (CaF2) is the most suitable material for a highly efficient optical micro-resonator. The CaF2 resonator can only be manufactured by ultra-precision machining processes, because its crystal anisotropy does not allow the application of chemical etching. However, the optical micro-resonator's performance depends definitely on the surface integrity.This study investigated the relationship between surface quality after ultra-precision machining and crystal anisotropy. Firstly, crack initiation was investigated on the (1 0 0), (1 1 0), and (1 1 1) planes using the micro-Vickers hardness test. Secondly, brittle-ductile transition was investigated by orthogonal cutting tests. Finally, cutting performance of cylindrical turning was evaluated, which could be a suitable method for manufacturing the CaF2 resonator. The most difficult point in cylindrical turning of CaF2 is that the crystalline plane and cutting direction vary continuously. In order to manufacture the CaF2 optical micro-resonator more efficiently, analysis was conducted on crack initiation and surface quality of all crystallographic orientations from the perspective of slip system and cleavage. 相似文献
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Saw-tooth chip changes from macroscopically continuous ribbon to separated segments with the increase of cutting speed. The aim of this study is to find the correlations between chip morphology and machined surface micro-topography at different chip serration stages encountered in high speed cutting. High strength alloy steel AerMet100 was employed in orthogonal cutting experiments to obtain chips at different serration stages and corresponding machined surfaces. The chips and machined surfaces obtained were then examined with optical microscope (OM), scanning electron microscope (SEM), and white light interferometer (WLI). The result shows that chip serration causes micro-waves on machined surface, which increases machined surface roughness. However, wave amplitudes (surface roughness) at different serration stages are different. The principal factor influencing wave amplitude is the thickness of the sawed segment (tooth) of saw-tooth chip. With cutting parameters in this study, surface roughness contributed by chip serration ranges from 0.39 μm to 1.85 μm. This may bring on serious problems in the case of trying to replace grinding with high-speed cutting in rough machining. Some suggestions have been proposed to control the chip serration-caused surface roughness in high-speed cutting based on the results of the current study. 相似文献
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PDC钻头布齿设计技术 总被引:2,自引:0,他引:2
刘建风 《勘探地球物理进展》2003,26(3):225-227
合理的布齿是保证PDC钻头具有优良工作性能的关键。目前常用的PDC钻头布齿设计方法是图解调整法,该方法速度慢,设计工作烦琐,工作量大,效率低,欠灵活,而且有时会出现不必要的误差。讨论了PDC钻头布齿设计的特点,按切削原则设计了钻头冠部形状,并选择了合理的切削结构,为PDC钻头布齿计算机辅助设计软件提供了理论支撑。 相似文献
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J. B. Quinn G. E. Schumacher L. W. Schultheis 《Journal of Failure Analysis and Prevention》2004,4(1):41-46
Several days after heart surgery, a patient discovered his upper right canine tooth had broken at the root. Such tooth damage,
recognized post-operatively, is usually assumed to be caused by blunt mechanical force from an instrument used by the anesthesiologist
during placement of a breathing tube at the start of surgery.
In this case, the patient had saved the crown portion of the broken tooth, and it was possible to examine the root fracture
characteristics. The curvature and direction of the crack path and natural tooth situation suggested that failure could be
described through a cantilever beam model. This was confirmed when a whole extracted sample tooth was embedded and broken
by a measured force in a manner consistent with the model. The resulting fracture surface matched that of the patient’s broken
canine tooth. However, the high load and force direction necessary to fracture the root was inconsistent with forces applied
during the anesthesia procedure. The failure analysis and further investigation indicated tooth clenching on the breathing
tube during recovery was the likely cause of fracture.
This paper presents an alternate explanation for intubation-related dental injury, demonstrates the practicality of fractographic
analysis of biological materials, and introduces a methodology for simulating in vitro tooth settings for mechanical testing. 相似文献
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刀具工作前角时变系统切削稳定性的研究 总被引:4,自引:0,他引:4
理论分析和试验结果表明,刀具工作前角时变系统的振动响应幅值比刀具工作前角固定不变的系统的振动响应幅值明显减小.试验在普通车床上进行,刀具工作前角由微机通过步进电机按规定的时变参数控制。 相似文献
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