航空齿轮表面硬化层断裂性能研究

按照航空齿轮的具体工艺过程，对材料12Cr2Ni4A的拉伸试样和断裂试样进行设计和加工，通过三点弯曲实验，重点研究了齿轮材料硬化层的硬度分布，硬化试样拉伸力学性能参数和断裂性能参数，实验结果表明，所采用试样的加工工艺方案是可行的，所获得的Kc基本反映我国航空硬化齿轮材料的断裂性能特征，为定量预测航空硬化齿轮疲劳寿命提供实验和理论分析的依据。     

添加高效粘结剂的氧化锰矿粉冷固成团

以氧化锰矿粉为原料，添加ＺＢ粘结剂进行冷固成团，所得冷固团块不仅具有足够的机械强度，而且具有良好的耐湿性，适用于长距离运输和露天堆存，是一种可与块矿性能相媲美的优质炉料，为充分利用矿山及冶炼厂的锰矿粉找到了一条良好的途径．     

Rolling contact fatigue behavior of sintered and hardened steels

Powder-metal-processed bearings and gears are finding increasing application because of their economical and technical advantages. The residual pores from the sintering operatives act as lubricant pockets and dampen sound and vibration. However, porosity also decreases the mechanical strength and reduces the life of components fabricated by powder processing relative to similar wrought components. The rolling contact fatigue behavior of sintered and heat treated steel rollers was investigated using a fatigue test machine designed and fabricated for that purpose. The powder-metal-processed and the wrought steel rollers that were tested had similar composition and hardness and were mated against wrought steel rollers of high hardness. The contact stress versus number of cycles to failure data showed that the wrought steel had a very high endurance limit under rolling contact fatigue compared to the sintered steels investigated. Rolling contact fatigue behavior was found to depend on the porosity present in the material. Large surface peeling failures and pitting type fatigue failures were observed in the sintered and hardened steels, while only pitting type failures were observed in the wrought steels     

CO2硬化酚醛树脂粘结剂的合成研究

CO2硬化碱性酚醛树脂粘结剂是一种环保型铸造用粘结剂，该文以抗压强度为主要考察目标，对CO2硬化碱性酚醛树脂合成过程中的基本影响因素进行了初步分析与探讨，利用正交实验对酚醛树脂的合成配比进行优化，最终确定了合成碱性酚醛树脂原料的最佳配比以及工艺。     

丁苯橡胶对水泥水化过程及水泥石微观结构的影响

用多种实验手段研究了在普通硅酸盐水泥中掺入丁苯橡胶乳液对水泥水化过程的影响，并用扫描电镜分析了掺入丁苯橡胶后水泥石微观结构形态的改变，从而探讨了丁苯橡胶改善水泥石物理力学性能的机理。     

Prediction of flank wear by using back propagation neural network modeling when cutting hardened H-13 steel with chamfered and honed CBN tools

Productivity and quality in the finish turning of hardened steels can be improved by utilizing predicted performance of the cutting tools. This paper combines predictive machining approach with neural network modeling of tool flank wear in order to estimate performance of chamfered and honed Cubic Boron Nitride (CBN) tools for a variety of cutting conditions. Experimental work has been performed in orthogonal cutting of hardened H-13 type tool steel using CBN tools. At the selected cutting conditions the forces have been measured using a piezoelectric dynamometer and data acquisition system. Simultaneously flank wear at the cutting edge has been monitored by using a tool makers microscope. The experimental force and wear data were utilized to train the developed simulation environment based on back propagation neural network modeling. A trained neural network system was used in predicting flank wear for various different cutting conditions. The developed prediction system was found to be capable of accurate tool wear classification for the range it had been trained.     

酯硬化水玻璃再生砂循环使用后的性能变化及应对策略

分析了酯硬化水玻璃砂多次再生使用后,其Na2O含量较大升高、溃散性显著下降、生产厚大铸型(芯)时硬透性变差并出现蠕变现象的原因,探讨了再生砂性能变化后的应对策略。认为:研究开发适于干法再生水玻璃砂的改性水玻璃、对再生砂实施表面处理、对旧砂进行高脱膜率的再生等,应是解决酯硬化水玻璃砂多次再生使用后溃散性恶化问题的主要措施;而控制再生砂的含水量、适当增加有机酯的加入量、CO2气体补充硬化等,是增加型(芯)硬透性和克服蠕变现象的主要方法。     

一种新型气硬冷芯盒树脂砂工艺试验及其在生产中的应用

原砂加入2．5％水溶性酚醛树脂，固化剂为甲酸甲脂，加入量占树脂的30％～40％。先把甲酸甲脂在气体发生器中气化，然后再与40％的压缩空气混合，吹气硬化制芯，最高抗拉强度1．2MPa，抗压强度0．32MPa，发气量12mL／g。生产浇注试验表明：砂芯表面光洁，轮廓清晰，尺寸精确，铸件缺陷少，无毒或低毒，和一般冷硬树脂砂比较，成本降低30％。     

多用炉处理圆锥外圈的畸变分析

研究了影响多用炉处理全淬透钢圆锥外圈畸变的因素，并对淬火后工件的锥度变化进行了分析，采用热油淬火和低速搅拌等措施，减少了圆锥外圈的淬火畸变。