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排序方式: 共有8003条查询结果,搜索用时 15 毫秒
1.
A new technique of EDM coring of single crystal silicon carbide (SiC) ingot was proposed in this paper. Currently single crystal SiC devices are still of high cost due to the high cost of bulk crystal SiC material and the difficulty in the fabrication process of SiC. In the manufacturing process of SiC ingot/wafer, localized cracks or defects occasionally occur due to thermal or mechanical causes resulted from fabrication processes which may waste the whole piece of material. To save the part of ingot without defects and maximize the material utilization, the authors proposed EDM coring method to cut out a no defect ingot from a larger diameter ingot which has localized defects. A special experimental setup was developed for EDM coring of SiC ingot in this study and its feasibility and machining performance were investigated. Meanwhile, in order to improve the machining rate, a novel multi-discharge EDM coring method by electrostatic induction feeding was established, which can realize multiple discharges in single pulse duration. Experimental results make it clear that EDM coring of SiC ingot can be carried out stably using the developed experimental setup. Taking advantage of the newly developed multi-discharge EDM method, both the machining speed and surface integrity can be improved. 相似文献
2.
菌型叶根动叶片是一种新型的动叶片,采用数控铣加工叶根内径向面时留0.1~0.2mm余量,然后在进行叶根内径向磨削,叶冠直接加工到位,没有后序磨削加工,由于叶根叶冠在加工过程中不是一次装夹完成的,根冠存在一定的落差,在后续的装配中容易产生配合间隙,无法达到要求。文中介绍了一种新的加工工艺,解决了这一问题。 相似文献
3.
Abrasive water jet technology can be used for micro-milling using recently developed miniaturized nozzles. Abrasive water jet (AWJ) machining is often used with both the nozzle tip and workpiece submerged in water to reduce noise and contain debris. This paper compares the performance of submerged and unsubmerged abrasive water jet micro-milling of channels in 316L stainless steel and 6061-T6 aluminum at various nozzle angles and standoff distances. The effect of submergence on the diameter and effective footprint of AWJ erosion footprints was measured and compared. It was found that the centerline erosion rate decreased with channel depth due to the spreading of the jet as the effective standoff distance increased, and because of the growing effect of stagnation as the channel became deeper. The erosive jet spread over a larger effective footprint in air than in water, since particles on the jet periphery were slowed much more quickly in water due to increased drag. As a result, the width of a channel machined in air was wider than that in water. Moreover, it was observed that the instantaneous erosion rate decreased with channel depth, and that this decrease was a function only of the channel cross-sectional geometry, being independent of the type of metal, the jet angle, the standoff distance, and regardless of whether the jet was submerged or in air, in either the forward or backward directions. It is shown that submerged AWJM results in narrower features than those produced while machining in air, without a decrease in centerline etch rate. 相似文献
4.
Optimization of tool path planning using metaheuristic algorithms such as ant colony systems (ACS) and particle swarm optimization (PSO) provides a feasible approach to reduce geometrical machining errors in 5-axis flank machining of ruled surfaces. The optimal solutions of these algorithms exhibit an unsatisfactory quality in a high-dimensional search space. In this study, various algorithms derived from the electromagnetism-like mechanism (EM) were applied. The test results of representative surfaces showed that all EM-based methods yield more effective optimal solutions than does PSO, despite a longer search time. A new EM-MSS (electromagnetism-like mechanism with move solution screening) algorithm produces the most favorable results by ensuring the continuous improvement of new searches. Incorporating an SPSA (simultaneous perturbation stochastic approximation) technique further improves the search results with effective initial solutions. This work enhances the practical values of tool path planning by providing a satisfactory machining quality. 相似文献
5.
Investigation into polishing process of CVD diamond films 总被引:1,自引:0,他引:1
A new technique used for polishing chemical vapor deposition (CVD) diamond films has been investigated, by which rough polishing of the CVD diamond films can be achieved efficiently. A CVD diamond film is coated with a thin layer of electrically conductive material in advance, and then electro-discharge machining (EDM) is used to machine the coated surface. As a result, peaks on the surface of the diamond film are removed rapidly. During machining, graphitization of diamond enables the EDM process to continue. The single pulse discharge shows that the material of the coated layer evidently affects removal behavior of the CVD diamond films. Compared with the machining of ordinary metal materials, the process of EDM CVD diamond films possesses a quite different characteristic. The removal mechanism of the CVD diamond films is discussed. 相似文献
6.
A Linear Cross-Coupled Control System for High-Speed Machining 总被引:4,自引:0,他引:4
Q. Zhong Y. Shi J. Mo S. Huang 《The International Journal of Advanced Manufacturing Technology》2002,19(8):558-563
We present a linear cross-coupled controller to improve highspeed contouring accuracy independently of tracking accuracy in
a biaxial machine tool feed drive servomechanism. Unlike conventional cross-coupled controllers, the cross-coupled controller
presented here is a linear system, so it is very easy to perform the stability and steady-state error analysis, and to optimise
the controller parameters. The proposed controller is evaluated experimentally on a CNC LOM machine and compared to an uncoupled
controller and a conventional cross-coupled controller. Controller performance is evaluated for a circular contour at a feedrate
of 30 m min _1 . The experimental results show that the proposed controller can greatly reduce the contour error at large feedrates. The
linear cross-coupled controller is simple to implement and is practical. 相似文献
7.
对在五坐标数控加工中心上铣制三元流叶轮时出现的叶轮附面尺寸误差问题,进行了详细分析,并提出了问题的解决方法,有效地避免了加工中产生的超差。 相似文献
8.
Triple tangent flank milling of ruled surfaces 总被引:3,自引:0,他引:3
Cornelia Menzel 《Computer aided design》2004,36(3):289-296
This paper presents a positioning strategy for flank milling ruled surfaces. It is a modification of a positioning method developed by Bedi et al. [Comput Aided Des 35 (2003) 293]. A cylindrical cutting tool is initially positioned tangential to the two boundary curves on a ruled surface. Optimization is used to move these tangential points to different curves on the ruled surface to reduce the error. A second optimization step is used to additionally make the tool tangent to a rule line, further reducing the error and resulting in a tool position, where the tool is positioned tangential to two guiding rails and one rule line. The resulting surface has 88% less under cutting than the method of Bedi et al. 相似文献
9.
In this paper, a sensor system, called a fuzzy pulse discriminator, is developed to classify various discharge pulses in electrical discharge machining (EDM). The fuzzy rules of the pulse discriminator are obtained based on the features of the gap voltage and gap current between the tool workpiece. The membership functions of the fuzzy pulse discriminator are automatically synthesized by using genetic algorithms. The effectiveness of this approach is verified under different cutting parameters. 相似文献
10.
钻杆接头螺纹退刀尺寸是指外螺纹接头的台肩面到螺纹消失前第一个完整螺纹之间的距离。GB9253.1-88规定退刀尺寸应小于或等于12.7mm内螺纹,钻杆接头内螺纹的锤孔尺寸为16±2mm,以保证内、外螺纹啮合良好。经检测发现,从日本NKK公司进口的所有φ127mm钻杆接头外螺纹退刀尺寸都大于12.7mm,镗孔尺寸为16~18mm。而APISpec7K规定钻杆接头内螺纹最小镗孔尺寸为15.9mm。鉴于此,建议对我国的有关标准作相应修改,与API标准保持一致。 相似文献