现代汽车活塞制造技术总论

本文针对现代汽车活塞的生产技术特点,综述了制造技术及其装备的主要课题,重点分析介绍非圆裙面加工、异型销孔精镗、工艺基准的关键作用,变形对加工精度的影响,检测技术配套及全面提高铸件质量等关键问题的国内外发展动向。     

滚动转子式压缩机传热模拟

就滚动转子式压缩机的传热特性进行了分析。把压缩机分为15块，视摩擦损失和电机发热为内热源，考虑润滑油流动在传热过程中的影响，应用集中参数法对每块进行了能量分析，建立了传热数学模型并进行了计算。     

Ensuring primary realization of pressure unit in the vacuum range without typically utilized static expansion system

After the break-up of Czechoslovakia in 1993 the primary metrological standards authority almost fully remained in Slovakia. So we had to build our primary vacuum metrology anew. But we could do it using uptodate techniques that are more effective and they enable us to fulfil our task more effectively and in a shorter time.The steady demand to widen the lower pressure range and a steady demand for maximal accuracy collide with the financial possibilities open to a small country. So it is impossible to follow the classical pattern for the vacuum standards: liquid columns, static expansion system and dynamic expansion system. But it is possible to utilize contemporary progress in construction of piston manometers. This enables us to discard liquid column and static expansion techniques in favour of piston technique [Tesar J, Prazak D. Vacuum 2002; 67: 311, Tesar J, Prazak D, Krajicek Z. In:Proceedings of international symposium on Pressure and Vacuum, 2003. p. 169, Tesar J, Repa P, Prazak D, Krajicek Z, Peksa L. Vacuum 2004; 76: 491.]. Such system fulfils all the needs of a little industrial country and is economically acceptable.     

Failure of a stationary pump engine piston

Piston failures are not a common occurrence, but they do occur, and failure is usually associated with fatigue crack growth. Most failures initiate at the gudgeon pin hole or in the skirt of the piston. Occasionally they fail elsewhere. In the example covered in this paper, failure initiated in the crown and progressed down to the gudgeon pin before final failure occurred. This paper outlines the cause and mode of failure and shows that small metallurgical discontinuities can contribute to these failures under the right circumstances.     

Thermal analysis of a ceramic coating diesel engine piston using 3-D finite element method

In this study, firstly, thermal analyses are investigated on a conventional (uncoated) diesel piston, made of aluminum silicon alloy and steel. Secondly, thermal analyses are performed on pistons, coated with MgO-ZrO₂ material by means of using a commercial code, namely ANSYS. Finally, the results of four different pistons are compared with each other. The effects of coatings on the thermal behaviors of the pistons are investigated. It has been shown that the maximum surface temperature of the coated piston with material which has low thermal conductivity is improved approximately 48% for the AlSi alloy and 35% for the steel.     

铝活塞余热淬火和自然时效的应用研究

图 1所示的活塞试件 ,在开型时间为 5 0s～ 5 5s时 ,其表面温度为 (4 90± 5 )℃ ,可满足淬火要求。自然时效时间为 2 4天时 ,其机械性能可达到国标技术要求。这种新工艺有明显的经济效益。     

轴向柱塞泵配流副油膜的实验研究

本文介绍了对６３ＣＹ１４－ＩＢ型轴向柱塞泵配流副油膜的实验研究结果。该研究结果为改进该泵配流副的性能提供了依据。     

新型滑靴式径向柱塞泵的降噪防漏措施

本文介绍一种新型滑靴式径向柱塞泵的结构，分析其降噪防漏的措施。     

两室结构气弹簧

气弹簧缸体内加装了一个浮动活塞，将一室结构变成了两室结构，将密封气变成了密封油，大大减少了泄露，提高了气弹簧使用寿命。     

自由活塞汽油直线发电机燃烧过程特性

为了获得自由活塞汽油直线发电机工作过程中的燃烧特性,根据试验测得的活塞运动曲线对其燃烧过程进行了CFD仿真研究,并对比传统发动机分析了两种发动机活塞运动规律差异对燃烧过程的影响规律。研究发现:与传统发动机相比,自由活塞汽油发电机缸内最高燃烧压力和平均温度均较小,且最高燃烧压力保持时间较短,这有助于减少NO污染物;自由活塞直线发电机燃烧放热率呈现"缓和长"的特点,燃烧放热过程等容度较低;自由活塞直线发电机较少的混合气在上止点前完成燃烧,压缩行程负功较小,但由于后燃较严重,其指示效率较传统发动机低。