Study on the non-uniform contact during ELID groove grinding

This paper introduces the potential feasibility that ELID (electrolytic in-process dressing) grinding replaces superfinishing in bearing manufacturing, but ELID grinding will bring new challenges. Different regions present distinguish surface profile due to the non-uniform contact in ELID groove grinding. However, few reports explaining the non-uniform contact are available. This article explores the mechanisms of the non-uniform contact during ELID groove grinding. Experiments on the non-uniform contact between bearing raceway and grinding wheel have been carried out under different conditions. The results show that non-uniform contact exists in ELID groove grinding process and it exerts influence on the profile of the raceway surface. Non-uniform contact influences the Rsk and Rku value all the time, but it influences the Ra value occasionally. Improvement strategies of eliminating the non-uniform contact are also discussed based on the experimental study.     

Simulation of Strength Distribution in Ground Ceramics by Incorporating Residual Stress Effect

Strength of ground ceramics may be affected by residual stress as well as surface flaws induced by grinding. Strength prediction for ground ceramics is convenient for mechanical design of ceramic components. In this article, a numerical procedure based on fracture mechanics was proposed to estimate strength distribution of ground ceramics by considering grinding-induced residual stress. Bending strength and residual stress of ground ceramics were measured for three grinding-conditions. By comparison of simulated results with experimental ones, it was revealed that strength characteristics in experiments were well simulated by using the proposed procedure.     

成形磨削中砂轮修整精度的研究

成形磨削一般采用金刚石笔来修整所需要的砂轮形状，金刚石笔在安装中的位置误差将影响被加工工件的精度，本文对此误差的大小进行了分析。     

在线磨辊辊面粗糙度的实验研究

影响轧辊表面粗糙度的因素很多，为此对影响辊面粗糙度的因素进行了系统分析和实验研究，得出了轧辊和砂轮的速度、砂轮粒度、砂轮直径及磨削液等主要因素对轧辊表面粗糙度影响的一般规律。利用回归分析的方法建立了轧辊表面粗糙度的数学模型，并将计算值与实测值进行了比较，发现两者基本一致。此项研究为适时控制冷轧带钢在线磨辊辊面粗糙度提供了计算模型。     

1 000 t/d湿磨干烧生产线工艺特点和调试

湿法生产线的技术更新改造有异地新建新型干法生产线和原地改成湿磨干法生产线二种。浙江虎山集团(?)3.0 m×88.68 m湿法线的改造,经方案比较和生产原料的状况,采用了湿磨干烧方案。其中,料浆脱水采用了真空吸滤法,浇成系统采用了南京院专有技术。改造投产后,获得了优质、高产、低耗和安全生产的技改效果。     

钢管打捆包装机的设计

为了提高包装质量，取代原人工打捆，设计开发了钢管打捆包装机，该包装机采用碾拉工艺，通过综合分析拉紧与绞纽组合动作的传动，实现了钢管的打捆包装机械化，使钢管包装质量达到了ISO9000标准要求，同时降低了劳动强度。     

铜镍锰钴应变电阻合金的研究

为解决我国箔式应变计引进生产线用箔材国产化的问题，本所自行设计研制了一种新型的温度自补偿铜镍锰钴合金。该合金具有良好的性能复现性和工艺稳定性，制片后的各项性能十分优异，特别是其平均热输出系数Ｃｔ和对试件材料的适应性明显优于进口箔，是制造高精度箔式应变计的理想材料。     

Modified oil agglomeration process for coal beneficiation. III. Grinding and agglomeration using different szego mill designs

The simultaneous grinding/agglormeration process has been used to beneficiate Minto coal. Experiments with the Szego Mill, a planetary ring-roller mill with grooved rollers, have given good results. Different roller ridge/groove sizes have been tested and favourable oil-coal-water ratios established. Ash removal is closely related to grinding performance. Very short mill residence times, of the order of 10 seconds, are sufficient for microagglomerate formation. Considerable equipment and operating cost savings are possible with the modified process.     

基于精细积分法的干摩擦隔振系统稳定性的研究

本文利用摩擦隔振系统的计算模型，建立了系统的动力学方程，在此基础上，对干摩擦隔振系统的稳定性问题进行了分析，同时将精细积分法引入了求解过程，提高了计算的精度，并给出了相应的数值例题，本文的工作可为工程应用提供必要的计算依据。     

磨机大齿轮对缝处产生张口的初探

针对大中型磨机大齿轮对缝处在使用中会产生张口现象而降低其使用寿命的问题,从分析产生张口的原因入手,通过理论计算,提出设计的配合间隙,并指出在安装与使用中应注意的问题.