Soft sensor for real-time cement fineness estimation

This paper describes the design and implementation of soft sensors to estimate cement fineness. Soft sensors are mathematical models that use available data to provide real-time information on process variables when the information, for whatever reason, is not available by direct measurement. In this application, soft sensors are used to provide information on process variable normally provided by off-line laboratory tests performed at large time intervals. Cement fineness is one of the crucial parameters that define the quality of produced cement. Providing real-time information on cement fineness using soft sensors can overcome limitations and problems that originate from a lack of information between two laboratory tests. The model inputs were selected from candidate process variables using an information theoretic approach. Models based on multi-layer perceptrons were developed, and their ability to estimate cement fineness of laboratory samples was analyzed. Models that had the best performance, and capacity to adopt changes in the cement grinding circuit were selected to implement soft sensors. Soft sensors were tested using data from a continuous cement production to demonstrate their use in real-time fineness estimation. Their performance was highly satisfactory, and the sensors proved to be capable of providing valuable information on cement grinding circuit performance. After successful off-line tests, soft sensors were implemented and installed in the control room of a cement factory. Results on the site confirm results obtained by tests conducted during soft sensor development.     

磷酸镁水泥制备试验研究

基于水工建筑物的应急抢险与快速修补加固处理的需要,运用常规的水泥凝结时间、强度等基本性能试验,研究各材料组成对磷酸镁水泥性能的影响,确定磷酸镁水泥配方,并对不同粒径砂土的磷酸镁水泥砂浆水胶比、养护条件、强度等进行了试验研究。结果表明,硼砂是磷酸镁水泥的有效缓凝剂;氧化镁细度对水泥性能有明显影响,氧化镁越细水泥早期强度越高,但细度过细凝结时间将难以满足施工要求;磷酸镁水泥配方为:P/M值1∶3,硼砂掺量10%,氧化镁细度宜为195 m~2/kg左右;磷酸镁水泥砂浆抗压强度与胶水比具有线性相关性,与龄期呈对数关系;水中养护与标准养护相比,抗压强度降低约6%～27%,磷酸盐水泥在长期水下环境中的适用性需论证。研究成果可为水工建筑物的应急抢险与快速修补加固处理提供参考和依据。     

铜冶炼渣尾矿综合利用现状及研究

铜冶炼炉渣含有大量的有价金属元素,经过选矿工艺处理后,大部分铜被回收,选出的渣精矿返回熔炼炉,渣尾矿外售至水泥厂,尾矿中有价金属仍存在较大利用价值,在现有工艺流程后增加磁选工艺,磁选后的铁精粉用作炼钢配料,尾矿外售。主要介绍了熔炼渣及尾矿成分,现有工艺尾矿处理方式,新工艺的应用及实践。     

微细纤维发展概况与趋势

介绍了微细纤维发展概况,包括生产工艺,纤维性能,最终用途以及当前的发展趋势。并对我国发展微细纤维提出建议.     

水泥的品质和混凝土质量的关系(上)

在传统上，混凝土是按强度进行设计的，对混凝土的质量的最终标准主要是强度，因此混凝土生产者对水泥品质的要求也是强调强度；强度越高的水泥被认为质量也越高，如此的发展，造成近年来混凝土结构出现裂缝尤其是早期开裂的现象日益普遍。其原因很复杂，单从水泥来说，比表面积、矿物组成中C3A、C3S、碱含量的增加，热水泥的出厂，都增加了开裂的敏感性，降低了流变性能，是原材料中影响混凝土质量主要原因。应当把抗裂性作为水泥品质的重要要求，并限制出厂水泥的温度。     

工艺因素影响焦炭颗粒耐压强度的试验研究

焦炭颗粒的耐压强度一直是焦炭颗粒最重要的性质之一。利用最近提出的表征焦炭颗粒耐压强度的新方法，就模压压力、加压方式、粒度组成范围、粒度大小、粒度配比等因素对单粒度或多粒度组成焦炭颗粒耐压 强度的影响进行了较为详细的试验研究。结果表明：（1）焦炭颗粒的粒度大小和粒度范围均可用其原始平均细度来表征。焦炭颗粒的原始平均细度越大，其耐压强度系数也就越高；（2）多粒度组成焦炭颗粒混合料的耐压能力比单粒度组成混合料的耐压能力要高得多。对多粒度组成焦炭颗粒而言，模压压力及粒度组成配比对其耐压强度系数的影响不甚明显；（3）分阶段缓慢加压到位比一次快速加压到位有利于提高焦炭颗粒的耐压强度系数。     

提高100%无烟煤煅烧熟料早期强度的探索

1997年投产的国内首条100%燃无烟煤生产线——龙岩三德2000t/d熟料线的熟料3d强度一直偏低,平均仅为25.5MPa(新标准)。通过对3d强度因素及其相关性分析,排序为w(C2S)>熟料KH值>生料细度>入窑生料的w(Al2O3)。在此基础上,提出了调整配比,提高煤粉和生料细度质量指标以及提高石灰石和燃煤质量等一系列技术措施。     

CGA560增强助磨剂在水泥粉磨中的应用研究

研究了CGA560增强助磨剂在水泥粉磨中对台时产量和水泥质量的影响。试验结果表明:在磨机状况不改变的条件下,CGA560增强助磨剂的加入可提高磨机产量10%-30%;同时可有效减少过粉磨现象,优化水泥颗粒级配,提高了水泥粉磨细度及比表面积;因而使水泥强度等性能得到了明显改善和提高。     

Effect of grinding on chemical and physical properties of rice husk ash

The effect of grinding on the chemical and physical properties of rice husk ash was studied. Four rice husk ashes with different finenesses,i.e. coarse original rice husk ash (RHA0),RHA1,RHA2,and RHA3 were used for the study. Ordinary Portland cement (OPC) was partially replaced with rice husk ash at 20% by weight of binder. The water to binder ratio (W/B) of the mortar was maintained at 110%±5% with flow table test. Specific gravity,fineness,chemical properties,compressive strength,and porosity test of mor...     

煤的物理性质与电力生产

主要介绍煤的一些物理性质在其燃烧时产生的影响,以便更好地了解煤质对电力生产的影响。