Experimental study of crystal anisotropy based on ultra-precision cylindrical turning of single-crystal calcium fluoride

To realize ultimately efficient signal processing, it is necessary to replace electrical signal processing circuits with optical ones. The optical micro-resonator, which localizes light at a certain spot, is an essential component in optical signal processing. Single-crystal calcium fluoride (CaF₂) is the most suitable material for a highly efficient optical micro-resonator. The CaF₂ resonator can only be manufactured by ultra-precision machining processes, because its crystal anisotropy does not allow the application of chemical etching. However, the optical micro-resonator's performance depends definitely on the surface integrity.This study investigated the relationship between surface quality after ultra-precision machining and crystal anisotropy. Firstly, crack initiation was investigated on the (1 0 0), (1 1 0), and (1 1 1) planes using the micro-Vickers hardness test. Secondly, brittle-ductile transition was investigated by orthogonal cutting tests. Finally, cutting performance of cylindrical turning was evaluated, which could be a suitable method for manufacturing the CaF₂ resonator. The most difficult point in cylindrical turning of CaF₂ is that the crystalline plane and cutting direction vary continuously. In order to manufacture the CaF₂ optical micro-resonator more efficiently, analysis was conducted on crack initiation and surface quality of all crystallographic orientations from the perspective of slip system and cleavage.     

冷轧平整机机前甩尾轧制工艺的开发与应用

本文介绍了柳钢冷轧板带厂1550 mm单机架平整机机前甩尾轧制的工艺。改进前轧制每卷钢卷生产效率低,钢卷成材率低,改进后生产效率、成材率明显提高,部分规格的钢卷能实现带尾剪切长度为零。     

Influences of chip serration on micro-topography of machined surface in high-speed cutting

Saw-tooth chip changes from macroscopically continuous ribbon to separated segments with the increase of cutting speed. The aim of this study is to find the correlations between chip morphology and machined surface micro-topography at different chip serration stages encountered in high speed cutting. High strength alloy steel AerMet100 was employed in orthogonal cutting experiments to obtain chips at different serration stages and corresponding machined surfaces. The chips and machined surfaces obtained were then examined with optical microscope (OM), scanning electron microscope (SEM), and white light interferometer (WLI). The result shows that chip serration causes micro-waves on machined surface, which increases machined surface roughness. However, wave amplitudes (surface roughness) at different serration stages are different. The principal factor influencing wave amplitude is the thickness of the sawed segment (tooth) of saw-tooth chip. With cutting parameters in this study, surface roughness contributed by chip serration ranges from 0.39 μm to 1.85 μm. This may bring on serious problems in the case of trying to replace grinding with high-speed cutting in rough machining. Some suggestions have been proposed to control the chip serration-caused surface roughness in high-speed cutting based on the results of the current study.     

线切割加工轧辊孔型模板提高精度的方法

详细论述了利用线切割机加轧辊孔型模板中易出现的几种影响加工精度的因素及消除方法，以达到提高模板精度。     

综采工作面过断层采煤实践

介绍了大同煤矿集团公司挖金湾矿断层构造情况。总结了技术经验，针对具体条件，该矿综采过断层采煤采取了直接割煤、割顶（底）和预掘巷与割底相结合等过断层措施，取得了较好的效果。     

挖金湾矿近距离煤层联合布置开采可行性研究

提出挖金湾矿近距离煤层联合布置开采方案，并对开采方案的技术难点进行了分析，找出了解决方法。     

晶须取向对SiCw／Al复合材料切削表面质量的影响

切削与晶须取向方向间的夹角对ＳｉＣｗ／Ａｌ复合材料切削表面质量有很大影响。当切削角为４５°时，晶须拔出和转动现象均较少，复合材料切削表面粗糙度最低。当切削角为１３５度时，晶段转动造成的撕裂破坏程度很大，复合材料切削表面粗糙度最大。     

矩形件排样的一种优化算法

排样问题是一种总体资源分配问题，这里根据矩形件排样的工艺要求，提出了矩形件排样的一种近似算法，将一块板材分成三部分，每部分排一种零件，使得减料方便，提高了劳动生产率。     

Diagnostics and monitoring of complex production processes using measurement of vibration-acoustic signals

A vibration-acoustic method for diagnostics and monitoring of production processes such as cutting metals makes it possible compared with other methods to reduce the requirement for measuring equipment and it provides a computer representation of the results observed. The set of equipment suggested has low cost and it exhibits considerable flexibility compared with existing equipment. __________ Translated from Izmeritel’naya Tekhnika, No. 7, pp. 30–34, July, 2006.     

PDC钻头对录井的影响及应对措施

钻井技术水平的不断提高和PDC钻头的广泛使用给现场录井作业带来了新问题。与传统的三牙轮钻头相比,PDC钻头突出的特点是产生的岩屑稀少、细小甚至失真,给地质录井的岩屑采集、鉴定、识别以及油气层级别的判定、解释、评价带来了一系列困难。为此,结合PDC钻头在新疆塔河、松辽盆地、鄂尔多斯等地油田的使用及录井经验,从PDC钻头条件下岩屑特征和岩性特征的分析入手,阐述使用PDC钻头对气测录井、荧光录井的影响,总结了在PDC钻头条件下搞好录井作业的应对措施,并列举了提高录井技术水平的可行途径。