圆盘锯机性能提升途径

圆盘锯机在线材厂投入使用时不能满足生产的需要：锯切周期太长，锯片使用性能差，经过对设备进行技术改造和对设备操作规程进行优化，以及在操作上加强管理，使之关键指标大幅度提升，为圆盘锯机的使用改善提供了新的思路。     

锯床的数字化改造

为了提高老式带锯床的精度和自动化程度，对锯床的角度测量部分进行了数字化改造。经过改造，锯床的精度得到了提高，可精确地测量和显示转台所在的角度；同时，通过对驱动控制部分的简单设计，可使锯床在键盘输入角度信号后，控制转台自动地转到此位置。     

金刚石框架锯锯切研究(Ⅲ)--单个金刚石结块锯切力的特征与影响因素分析

在对金刚石框架锯锯切加工动力学和锯切破碎机理模型的研究基础上，通过单颗粒金刚石划痕，单个刚石结块切削石材的系列实验，测量并分析了金刚石框架锯锯切加工时的切削力特征及其影响因素，结果表明，单颗粒金刚石和单个金刚石结块以及不同切削路径切削时的切削力不同的特征，反映了切削断裂过程性质的变化。金刚石浓度低和金刚石颗粒直径小时金刚石磨粒形状和切削方位对切削力有较大的影响，减小切削深度，使用切削液，在已切削表面上切削时，切削力下降，在框架锯锯切中，单颗粒金刚石承受载荷不高，考虑到磨粒切削干涉和重复切削的影响，单颗粒金刚石承载大约在5－15N之间。     

Stretch rate and deformation for pre-stretching aluminum alloy sheet

Numerical simulation combined with experimental test was carried out to analyze the pre-stretching process of the 7075 aluminum alloy sheet, from which the stress variation curves and residual stress of aluminum alloy sheet in different stretch rates were obtained. The results show that the residual stress in length direction is released after unloading the stretch force, while the residual stress in width direction is released during the stretching process. The study of residual stress elimination is beneficial for optimizing stretch rate on the basis of residual stress distribution law. By comparing the variation principle of residual stress in length direction, the size range of three deformation areas and elimination percentage of residual stress were obtained. The residual stresses of clamping area and transition area are not eliminated effectively, so sawing quantity should be the sum of both the areas. The elimination rate of residual stress in even deformation area could reach 90% after choosing a proper stretch rate, which is verified by both simulation and experiment.     

单颗金刚石磨粒锯切运动学分析

引进运动学中的点的速度合成定理求解单颗金刚石磨粒锯切面积和锯切厚度，通过详细的理论推导推出了单颗金刚石磨粒锯切速度方程，锯切运动方程和锯切面积和锯切厚度的计算公式，结果表明，单颗金刚石磨粒锯切面积与前一颗金刚石磨粒所夹的圆心角成正比，与进给速度成正比，与锯切深度成正比，与金刚石圆锯片的转速成反比，且依余弦规律减小。     

Research on the machinability of A-plane sapphire under diamond wire sawing in different sawing directions

Due to its superior mechanical, optical and chemical properties, sapphire (α-Al₂O₃) is widely used in engineering, optics, medicine, and other scientific research fields. The atomic structure of sapphire gives rise to anisotropy in its mechanical properties, which affects the machinability of sapphire materials on different crystal planes. Different cutting directions will affect the wafer economy and surface quality achieved during wire sawing due to this anisotropy. In this study, the machinability of A-plane sapphire was investigated for diamond wire sawing in three different directions, following the C-plane, R-plane and M-plane. The results show that the direction following the M-plane could be the best direction for diamond wire sawing because this direction results in the minimal sawing forces, the lowest specific energy and the smallest volume of material that will need to be removed during subsequent processing. These characteristics correspond to the direction with the highest fracture strength since the material is removed by brittle machining. The force ratio for sawing in the direction of the R-plane is the smallest because this direction is associated with the minimum hardness and the lowest critical load for the transition from plastic to brittle removal of the workpiece material. The 3D height parameters show no obvious pattern among the three sawing directions. The mechanism of material removal is mainly brittle removal, with some plastic removal, and is obviously affected by the crystal orientation.     

重轨热锯机变速技术应用

介绍了鞍钢股份有限公司大型厂热锯机为满足产品多样化需要,实现热锯机变速功能的软硬件配置情况,着重介绍了各种变速方案具体设计思想及优缺点以及最终实施的方案。通过介绍PLC内程序的编写和SIEMENS数控器的设置,详细阐述了变速技术的实现原理。     

锚杆锯切设备自动化改造技术应用

通过对锚杆锯切设备的设计、改进情况进行总结,详细介绍了自动化改造前后的设备工作原理、结构组成以及各部分工作过程动作描述等内容,根据改造前后的各项数据统计分析,列出了自动化改造后产品质量、生产效率和企业的利润的变化,同时还有设备故障率、工人劳动强度、设备操作人员数量的减少以及工厂生产环境由污染型转变成节能环保型企业等相关内容,展示所取得的有益效果。     

金刚石框架锯锯切研究(Ⅵ)--在实验机上模拟框架锯锯切过程

测定金刚石框架锯锯切切削力，金刚石结块磨损和锯条变形等是十分重要也是非常困难的。在前面对锯切运动，锯切机理，锯切切削力和金刚石结块磨损研究的基础上，介绍了一种在实验室里用小型框架锯切实验机模拟框架锯锯切过程的实验方法，比较了用单锯条三节块和单锯条单结块锯切石材的实验结果，优选了结块分布间距，与金刚石框架锯锯切加工实验结果的比较表明，在实验机上用单锯条三节块锯切石材时，测量得到的处于中间的金刚石结块的切削性能，可以较好地反映实际加工中金刚石结块的切削状态，利用这一结果，可快速地通过简单的实验，评价金刚石锯条在实际加工中的切削力和金刚石结块磨损特性，其误差在20%以内。     

金刚石框架锯锯切研究（2）一锯切破碎机理

在对金刚石框架锯锯切加工动力学研究的基础上，通过单颗粒划痕和单个金刚石结块切削大理石试验，模拟金刚石框架锯锯切过程中，金刚石颗粒和结块在不同加工条件下的切削过程；测量分析了切削力、表面沟槽轮廊和有效切削磨粒数；观察并分析了加工表面形貌；运用岩石脆性断裂力学理论，分析了单颗粒金刚石切削机理。通过金刚石框架锯发加工大理石的切屑粒度分布分析，指出了实际加工切削条件对锯切破碎机理的影响。研究结果证实了金刚石框架锯锯工加工动力学研究的一些基本结论，最后提出了金刚石框架锯锯切大理石破碎机理模型。